Optimizing Hemp Fiber Production for High Performance Composite Applications
Open accessAbstract
Hemp is a sustainable and environmental friendly crop that can provide valuable raw materials to a large number of industrial applications. Traditionally harvested at full flowering for textile destinations, nowadays hemp is mainly harvested at seed maturity for dual-purpose applications and has a great potential as multipurpose crop. However, the European hemp fiber market is stagnating if compared to the growing market of hemp seeds and phytocannabinoids. To support a sustainable growth of the hemp fiber market, agronomic techniques as well as genotypes and post-harvest processing should be optimized to preserve fiber quality during grain ripening, enabling industrial processing and maintaining, or even increasing, actual fiber applications and improving high-added value applications. In this paper, the effect of genotypes, harvest times, retting methods and processing on the yield and quality of long hemp for wet spun yarns was investigated. Conventional green-stem varieties were compared with yellow-stem ones on two harvesting times: at full flower and seed maturity. Scutching was performed on un-retted stems and dew-retted stems, the un-retted scutched fiber bundles were then bio-degummed before hackling. Both scutching and hackling was performed on flax machines. Quality of hackled hemp, with particular reference to its suitability for high performance composites production, was assessed. The results of fiber extraction indicate that yellow-stem varieties are characterized by higher scutching efficiency than green-stem varieties. Composites strength at breaking point, measured on specimens produced with the Impregnated Fiber Bundle Test, was lower with hemp obtained from stems harvested at seed maturity than at full flowering. On average, back-calculated fiber properties, from hackled hemp-epoxy composites, proved the suitability of long hemp fiber bundles for high performance composites applications, having properties comparable to those of high quality long flax. Highlights: - The trait yellow stem in hemp is an indicator of processability. - Yellow stem varieties have finer hackled fiber bundles. - Controlled dew retting increased yield of hackled fiber compared to bio-degumming. - Retting influenced fiber and composite mechanical properties. - Hemp can achieve properties comparable to high quality long flax for high performance composites.
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Bast fiber composition can range from 14 to 48% of the plant's mass due to cultivar, with most fiber varieties having about 30% bast fiber content.
“Bast fiber composition can range from 14 to 48% of the plant’s mass due to cultivar along with most fiber varieties having about 30% bast fiber content (Ehrensing 1998; Musio et al. 2018).”
From A critical review of industrial fiber hemp anatomy, agronomic practices, and valorization into sustainable bioproducts (2025) · cites this paper as Musio et al. 2018
The Results (Table 3; page unavailable) report cultivar-dependent bast fiber contents, with several values near 30%. They do not establish a 14–48% range or that most fiber varieties have about 30% bast fiber; the reported percentages concern sampled stem portions, not the whole plant. (LLM, conf=0.88)
Experimental — accuracy not yet measuredThe yield of bast fiber content derived from unretted stems is slightly higher, about 6.5%, compared to retted hemp stems.
“The yield of bast fiber content derived from unretted stems is slightly higher, ~ 6.5%, compared to retted hemp stems (Musio et al. 2018).”
From A critical review of industrial fiber hemp anatomy, agronomic practices, and valorization into sustainable bioproducts (2025) · cites this paper as Musio et al. 2018
The Results report that un-retted Futura 75 stems had bast fiber content 6.5% higher than dew-retted Futura 75 stems. The citing sentence omits that variety-specific qualification and presents the figure as a general comparison of hemp stems; the Results give different values for Carmaleonte. (LLM, conf=0.85)
Experimental — accuracy not yet measuredAs the plant develops, parts of the plant mature and flower, yielding more grain and cannabinoids, while the stalk becomes more lignified, decreasing processability and strength compared to earlier harvest.
“As the plant develops, parts of the plant mature and flower, thus yielding more grain and cannabinoids. Conversely, the stalk becomes more lignified, decreasing the processability and strength compared to if harvested earlier in the growing season (Musio et al. 2018).”
From A critical review of industrial fiber hemp anatomy, agronomic practices, and valorization into sustainable bioproducts (2025) · cites this paper as Musio et al. 2018
The Discussion (page unavailable) says harvesting at seed maturity allows seed production but poses problems for stem processability and fiber quality. The Results (page unavailable) report lower composite strength at the later harvest. The paper does not establish that later development increases cannabinoid yield or stalk lignification, or that lignification causes the reported losses. (LLM, conf=0.88)
Experimental — accuracy not yet measuredDecorticated hemp had the lowest shive content if it had undergone dew retting before decortication.
“Decorticated hemp had the lowest shive content if it had undergone dew retting before decortication (Musio et al. 2018).”
From A critical review of industrial fiber hemp anatomy, agronomic practices, and valorization into sustainable bioproducts (2025) · cites this paper as Musio et al. 2018
The Results (Table 3) show that dew-retted Futura 75 at the first harvest had the lowest measured shive content after decortication (9.1%). The paper explicitly limits its comparison of retting treatments to Futura 75 at that harvest; the citing sentence presents the result as applying to decorticated hemp generally. (LLM, conf=0.84)
Experimental — accuracy not yet measuredDecortication can be performed on unretted stems as well, but the scutched and hackled fiber yield is much lower in that case.
“It can be performed on unretted stems as well, but the scutched (freed fibers from woody parts by beating) and hackled fiber yield is much lower in that case (Musio et al. 2018).”
From A critical review of industrial fiber hemp anatomy, agronomic practices, and valorization into sustainable bioproducts (2025) · cites this paper as Musio et al. 2018
Materials and Methods confirms that unretted stems were scutched. The Results report much lower hackling yield for fiber from unretted stems that was subsequently bio-degummed than for dew-retted fiber (25.0% versus 48.5%). But the reported scutching-yield ranges overlap, and the Discussion notes an over-retted sample with an extremely low yield, so the paper does not establish that scutched yield is generally much lower for unretted stems. Page numbers are not available in our copy. (LLM, conf=0.88)
Experimental — accuracy not yet measured
Regardless of the process used, bast fibers must undergo both scutching and hackling; scutching removes impurities such as grains and woody stems, and hackling combs the fibers to make them softer and more uniform, preparing them for spinning into textile materials.
“Regardless of the process used, the bast fibers must undergo both scutching and hackling. Scutching removes impurities from the hemp such as grains and woody stems. Hackling combs the hemp bast fibers to make them softer and more uniform, preparing them for spinning into textile materials (Musio et al. 2018).”
From A critical review of industrial fiber hemp anatomy, agronomic practices, and valorization into sustainable bioproducts (2025) · cites this paper as Musio et al. 2018
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Experimental — accuracy not yet measuredWater retting has a large environmental impact due to the large water use and increased Biological Oxygen Demand (BOD).
“However, this method has a large environmental impact due to the large water use and increased Biological Oxygen Demand (BOD) (Musio et al. 2018).”
From A critical review of industrial fiber hemp anatomy, agronomic practices, and valorization into sustainable bioproducts (2025) · cites this paper as Musio et al. 2018
Decortication becomes easier for retted hemp due to the reduction of non-cellulosic content.
“It becomes easier for retted hemp due to the reduction of non-cellulosic content (Musio et al. 2018).”
From A critical review of industrial fiber hemp anatomy, agronomic practices, and valorization into sustainable bioproducts (2025) · cites this paper as Musio et al. 2018
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- Authors
- Musio, S., Müssig, J., & Amaducci, S.
- Affiliations
- Università Cattolica del Sacro Cuore (IT)
- Hochschule Bremen (DE)
- Corresponding author
- Müssig, Jörg
- Amaducci, Stefano
- Venue
- Frontiers in Plant Science
- Publisher
- Frontiers Media SA
- Published
- 2018-11-23
- Volume
- 9
- Pages
- 1702-1702
- ISSN
- 1664-462X (ISSN-L)
- PMC
- PMC6265480
- OpenAlex
- W2900796678
- Cited by
- 104
- References
- 0
- Citations by year
- 2026: 6 · 2025: 16 · 2024: 13 · 2023: 19 · 2022: 22 · 2021: 12 · 2020: 12 · 2019: 4
- FWCI
- 3.49
- Type
- journal article
- Language
- en
- Open access
- gold
- doi.org
- Locations
- Frontiers in Plant Science (publishedVersion, cc-by)
- Europe PMC (PubMed Central) (publishedVersion, cc-by)
- PubMed Central (publishedVersion, cc-by)
- PubMed (publishedVersion)
- DOAJ (DOAJ: Directory of Open Access Journals) (submittedVersion, cc-by-sa)
- Topics
- Physical Sciences › Materials Science › Polymers and Plastics › Natural Fiber Reinforced Composites
- Physical Sciences › Materials Science › Polymers and Plastics › Textile materials and evaluations
- Physical Sciences › Engineering › Building and Construction › Dyeing and Modifying Textile Fibers
- Keywords
- hemp fiber, hemp fiber composites, harvest time, dew retting, scutching, fiber quality, fiber bundle strength, fiber yield
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