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Economic Assessment of Polypropylene Waste (PP) Pyrolysis in Circular Economy and Industrial Symbiosis
Abstract
Plastic waste has a high energy content and can be utilized as an energy source. This study aims to assess the economic feasibility of polypropylene plastic waste (PP) pyrolysis. A literature review was carried out to determine the optimal pyrolysis conditions for oil production. The preferred pyrolysis temperature ranges from 450 °C to 550 °C, where the oil yields vary from 82 wt.% to 92.3 wt.%. Two scenarios were studied. In the first scenario, pyrolysis gas is used for the pyrolysis heating needs, whereas in the second scenario, natural gas is used. An overview of the economic performance of a pyrolysis plant with a capacity of 200,000 t/year is presented. Based on the results, the plant is economically viable, as it presents high profits and a short payback time for both scenarios considered. Although the annual revenues are smaller in scenario 1, the significant reduction in operating costs makes this scenario preferable. The annual profits amount to 37.3 M€, while the return on investment is 81% and the payback time is 1.16 years. In scenario 2, although the plant is still feasible and shows high profitability, the annual profits are lower by about 1.5 M€, while the payback time is 1.2 years.
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![Figure 4 Generalized flowchart of the pyrolysis process [56-58]. Figure 4. Generalized flowchart of the pyrolysis process [56-58].](/paper-figures/94a8e942405545c8948c41f8ded845de/economic-assessment-of-polypropylene-waste-pp-pyrolysis-in-circular-economy-and-figure-4.png)
![Figure 5 CEPCI indicators for 1996-2020 [59]. Figure 5. CEPCI indicators for 1996-2020 [59].](/paper-figures/72f02f1cacb241d69f514074b25fa457/economic-assessment-of-polypropylene-waste-pp-pyrolysis-in-circular-economy-and-figure-5.png)



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“The majority of published TEA studies address large-scale centralized facilities that require substantial capital investment and well-developed feedstock logistics conditions that may not be achievable in rural or peri-urban communities with limited technical and financial capacity”
From Integrated Techno-Economic, Environmental Screening, and Social Return on Investment Analysis of Community-Scale Sawdust–Polypropylene Co-Pyrolysis for Heavy-Metal Adsorbent Production in Rural Area, Thailand (2026) · cites this paper as [18]
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Pyrolysis of plastic species: A review of resources and products
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Cited by
Sorted by citations
Kreetachat, T., Khaowdang, S., Imman, S., Suriyachai, N., Kreetachat, N., Suwannahong, K., Hongthong, S., & Wongcharee, S. (2026) · Energies · doi:10.3390/en19143330 · Cited by 1
Metadata
- Authors
- Zabaniotou, A., & Vaskalis, I.
- Venue
- Energies
- Publisher
- MDPI AG
- Published
- 2023-01-04
- Volume
- 16
- Issue
- 2
- Pages
- 593
- ISSN
- 1996-1073
- Cited by
- 29
- References
- 1
- Language
- en
- Funders
- Investment Plans for Innovation (KMP6-0283869)
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