Bioprocess optimization using design-of-experiments methodology
Abstract
This review surveys recent applications of design‐of‐experiments (DoE) methodology in the development of biotechnological processes. Methods such as factorial design, response surface methodology, and (DoE) provide powerful and efficient ways to optimize cultivations and other unit operations and procedures using a reduced number of experiments. The multitude of interdependent parameters involved within a unit operation or between units in a bioprocess sequence may be substantially refined and improved by the use of such methods. Other bioprocess‐related applications include strain screening evaluation and cultivation media balancing. In view of the emerging regulatory demands on pharmaceutical manufacturing processes, exemplified by the process analytical technology (PAT) initiative of the United States Food and Drug Administration, the use of experimental design approaches to improve process development for safer and more reproducible production is becoming increasingly important. Here, these options are highlighted and discussed with a few selected examples from antibiotic fermentation, expanded bed optimization, virus vector transfection of insect cell cultivation, feed profile adaptation, embryonic stem cell expansion protocols, and mammalian cell harvesting.
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Characterization of the impact of changes to process parameters on critical quality attributes, such as by using design of experiments, improves understanding of the process, enables its optimization, and ultimately assures product quality by design.
“The characterization of the impact of changes to process parameters on these CQAs, such as by using design of experiments,9 improves understanding of the process, enables its optimization, and ultimately assures product quality by design (Table 1).10, 11, 12”
From Analytical methods for process and product characterization of recombinant adeno-associated virus-based gene therapies (2021) · cites this paper as [9]
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- Authors
- Mandenius, C., & Brundin, A.
- Affiliations
- Linköping University (SE)
- Corresponding author
- Mandenius, Carl‐Fredrik
- Venue
- Biotechnology Progress
- Publisher
- Wiley
- Published
- 2008-11
- Volume
- 24
- Issue
- 6
- Pages
- 1191-1203
- ISSN
- 1520-6033 (ISSN-L)
- 8756-7938
- OpenAlex
- W2017422800
- Cited by
- 422
- References
- 55
- Citations by year
- 2026: 44 · 2025: 28 · 2024: 24 · 2023: 23 · 2022: 24 · 2021: 30 · 2020: 33 · 2019: 27 · 2018: 16 · 2017: 29 · 2016: 32 · 2015: 19 · 2014: 21 · 2013: 17 · 2012: 23
- FWCI
- 16.36
- Type
- journal article
- Language
- en
- Open access
- closed
- Locations
- Biotechnology Progress (publishedVersion)
- PubMed (publishedVersion)
- Topics
- Social Sciences › Decision Sciences › Management Science and Operations Research › Optimal Experimental Design Methods
- Life Sciences › Biochemistry, Genetics and Molecular Biology › Molecular Biology › Viral Infectious Diseases and Gene Expression in Insects
- Physical Sciences › Engineering › Biomedical Engineering › Fluid Dynamics and Mixing
- Keywords
- bioprocess optimization, experimental design, factorial design, response surface methodology, process analytical technology, antibiotic fermentation, insect cell culture, strain screening, process development
- MeSH terms
- Biotechnology, Research Design
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