Investigation of corrosion and electrical resistance in laser welded Al-Cu joints for EV batteries
Integrity signals
Registry
Cites
Statistics
Claims the paper makes
Claims other papers make about this one
Each is checked against this paper’s own text: does it say what the citing paper says it does?
Continuous laser welding results in a thick (more than the critical IMC thickness), continuous IMC layer at the interface, driven by prolonged thermal exposure.
“Schematics in Fig. 15(a), show that continuous laser welding results in a thick (more than the critical IMC thickness), continuous IMC layer at the interface, driven by prolonged thermal exposure [30] [42].”
From Effect of nickel interlayer thickness on intermetallic compound formation and interfacial integrity in pulsed laser welding of aluminum and copper (2026) · cites this paper as [42]
Cites
Xiong, R., Pan, Y., Shen, W., Li, H., & Sun, F. (2020) · Renewable and Sustainable Energy Reviews · doi:10.1016/j.rser.2020.110048 · Cited by 731 · see citing works
Lee, W.-B., Bang, K.-S., & Jung, S.-B. (2005) · Journal of Alloys and Compounds · doi:10.1016/j.jallcom.2004.07.057 · Cited by 368 · see citing works
Sadeghian, A., & Iqbal, N. (2021) · Optics & Laser Technology · doi:10.1016/j.optlastec.2021.107595 · Cited by 291 · see citing works
Automotive battery pack manufacturing – a review of battery to tab joining
Zwicker, M., Moghadam, M., Zhang, W., & Nielsen, C. V. (2020) · Journal of Advanced Joining Processes · doi:10.1016/j.jajp.2020.100017 · Cited by 286 · see citing works
Arora, S., Shen, W., & Kapoor, A. (2016) · Renewable and Sustainable Energy Reviews · doi:10.1016/j.rser.2016.03.013 · Cited by 279 · see citing works
Braunovic, M., & Alexandrov, N. (1994) · IEEE Transactions on Components, Packaging, and Manufacturing Technology: Part A · doi:10.1109/95.296372 · Cited by 169 · see citing works
Dimatteo, V., Ascari, A., & Fortunato, A. (2019) · Journal of Manufacturing Processes · doi:10.1016/j.jmapro.2019.06.002 · Cited by 149 · see citing works
Wan, S., Wei, H., Quan, R., Luo, Z., Wang, H., Liao, B., & Guo, X. (2022) · Industrial Crops and Products · doi:10.1016/j.indcrop.2022.115354 · Cited by 138 · see citing works
Sinhmar, S., & Dwivedi, D. K. (2018) · Corrosion Science · doi:10.1016/j.corsci.2018.01.012 · Cited by 135 · see citing works
Self-citationKumar, N., Masters, I., & Das, A. (2021) · Journal of Manufacturing Processes · doi:10.1016/j.jmapro.2021.08.025 · Cited by 132 · see citing works
He, S. Y., Kuo, Y., & Sun, K. K. (2022) · Transportation Research Part A Policy and Practice · doi:10.1016/j.tra.2022.02.012 · Cited by 121 · see citing works
Ageing of lithium-ion battery modules with dissipative balancing compared with single-cell ageing
Campestrini, C., Keil, P., Schuster, S. F., & Jossen, A. (2016) · Journal of Energy Storage · doi:10.1016/j.est.2016.03.004 · Cited by 108 · see citing works
Microstructure and mechanical properties of dissimilar Al–Cu joints by friction stir welding
ZHANG, Q.-Z., Gong, W., & Liu, W. (2015) · Transactions of Nonferrous Metals Society of China · doi:10.1016/s1003-6326(15)63783-9 · Cited by 101 · see citing works
Sarvghad, M., Parvizi, R., Davoodi, A., Haddad-Sabzevar, M., & Imani, A. (2013) · Corrosion Science · doi:10.1016/j.corsci.2013.10.039 · Cited by 94 · see citing works
Mechanical performance and electrical resistance of ultrasonic welded multiple Cu-Al layers
Shin, H.-S., & de Leon, M. (2016) · Journal of Materials Processing Technology · doi:10.1016/j.jmatprotec.2016.11.004 · Cited by 92 · see citing works
Characterisation of intermetallic growth in copper and gold ball bonds on aluminium metallization
Wulff, F. W., Breach, C. D., Stephan, D., Saraswati, S., & Dittmer, K. (2005) · IEEE Electronics Packaging Technology Conference (EPTC) · doi:10.1109/eptc.2004.1396632 · Cited by 91 · see citing works
Laser welding introduced segregation and its influence on the corrosion behaviour of Al-Cu-Li alloy
Zhang, X., Liu, B., Zhou, X., Wang, J., Hashimoto, T., Luo, C., Sun, Z., Tang, Z., & Feng, L. (2018) · Corrosion Science · doi:10.1016/j.corsci.2018.02.044 · Cited by 90 · see citing works
de Leon, M., & Shin, H.-S. (2022) · Journal of Materials Processing Technology · doi:10.1016/j.jmatprotec.2022.117691 · Cited by 90 · see citing works
Das, A., Li, D., Williams, D. M., & Greenwood, D. G. (2019) · Journal of the Brazilian Society of Mechanical Sciences and Engineering · doi:10.1007/s40430-018-1542-5 · Cited by 80 · see citing works
Comparison of Tab-To-Busbar Ultrasonic Joints for Electric Vehicle Li-Ion Battery Applications
Das, A., Barai, A., Masters, I., & Williams, D. M. (2019) · World Electric Vehicle Journal · doi:10.3390/wevj10030055 · Cited by 80 · see citing works
Das, A., Ashwin, T. R., & Barai, A. (2019) · Journal of Energy Storage · doi:10.1016/j.est.2019.02.017 · Cited by 66 · see citing works
Sadeghian, A., & Iqbal, N. (2022) · Optics & Laser Technology · doi:10.1016/j.optlastec.2022.108415 · Cited by 53 · see citing works
Evaluation of Laser Braze-welded Dissimilar Al-Cu Joints
Schmalen, P., & Plapper, P. (2016) · Physics Procedia · doi:10.1016/j.phpro.2016.08.052 · Cited by 50 · see citing works
Schmidt, P. A., Schweier, M., & Zaeh, M. F. (2012) · International Congress on Applications of Lasers & Electro-Optics (ICALEO) · doi:10.2351/1.5062563 · Cited by 49 · see citing works
Chen, M., Xu, J., Xin, L., Zhao, Z., Wu, F., Ma, S., & Zhang, Y. (2017) · Optics and Lasers in Engineering · doi:10.1016/j.optlaseng.2017.01.018 · Cited by 48 · see citing works
Porosity formation and its effect on the properties of hybrid laser welded Al alloy joints
Yan, S., Zhu, Z., Ma, C., Qin, Q.-H., Chen, H., & Fu, Y. (2019) · The International Journal of Advanced Manufacturing Technology · doi:10.1007/s00170-019-04106-1 · Cited by 45 · see citing works
Intermetallic compounds at aluminum-to-copper and copper-to-tin electrical interfaces
Braunovic, M., & Aleksandrov, N. (1992) · Electrical Contacts - 1992 Proceedings of the Thirty-Eighth IEEE Holm Conference on Electrical Contacts · doi:10.1109/holm.1992.246938 · Cited by 44 · see citing works
Electro-Thermo-Mechanical Behaviours of Laser Joints for Electric Vehicle Battery Interconnects
Shaikh, U. F., Das, A., Barai, A., & Masters, I. (2019) · Electric Vehicles International Conference (EV) · doi:10.1109/ev.2019.8892972 · Cited by 41 · see citing works
Mypati, O., Mishra, D., Sahu, S., Pal, S. K., & Srirangam, P. (2019) · Journal of Electronic Materials · doi:10.1007/s11664-019-07711-8 · Cited by 36 · see citing works
Rikka, V. R., Sahu, S. R., Roy, A., Jana, S. N., Sivaprahasam, D., Prakash, R., Gopalan, R., & Sundararajan, G. (2019) · Journal of Manufacturing Processes · doi:10.1016/j.jmapro.2019.12.014 · Cited by 35 · see citing works
Bolsinger, C., Zorn, M., & Birke, K. P. (2017) · Journal of Energy Storage · doi:10.1016/j.est.2017.04.001 · Cited by 33 · see citing works
Battery Electric Vehicles in Commercial Fleets: Use profiles, battery aging, and open-access data
Rücker, F., Figgener, J., Schoeneberger, I., & Sauer, D. U. (2024) · Journal of Energy Storage · doi:10.1016/j.est.2024.111030 · Cited by 32 · see citing works
Zare, M., & Pouranvari, M. (2021) · Science and Technology of Welding and Joining · doi:10.1080/13621718.2021.1935154 · Cited by 31 · see citing works
Electrical Modelling and Investigation of Laser Beam Welded Joints for Lithium-Ion Batteries
Hollatz, S., Kremer, S., Ünlübayir, C., Sauer, D. U., Olowinsky, A. M., & Gillner, A. (2020) · Batteries · doi:10.3390/batteries6020024 · Cited by 30 · see citing works
Lee, J., Shin, S. H., Lee, J. K., Choi, S., & Kim, J. H. (2016) · Journal of Power Sources · doi:10.1016/j.jpowsour.2016.01.019 · Cited by 25 · see citing works
Cheng, Q., Zhang, P., Shi, H., & Yu, Z. (2022) · Transactions of the Indian Institute of Metals · doi:10.1007/s12666-022-02623-4 · Cited by 15 · see citing works
From trash to treasure: Cattle manure as a potent green corrosion inhibitor
Mandal, S., Banik, D., Banik, S., Nandan, D., Ramapanicker, R., Gupta, R. K., & Mondal, K. (2024) · Bioresource Technology Reports · doi:10.1016/j.biteb.2024.101841 · Cited by 12 · see citing works
Self-citationWang, Y., Liu, W., Cui, H., & Lu, G. (2024) · Scientific Reports · doi:10.1038/s41598-024-57316-3 · Cited by 8 · see citing works
Sinhmar, S., & Mondal, K. (2024) · Materials Today Communications · doi:10.1016/j.mtcomm.2024.109362 · Cited by 6 · see citing works
Self-citation
Flagged first, then by citations
1 of the 40 references couldn’t be matched to a known paper.
Cited by
Sorted by citations
Singh, R., Arora, N., & Choudhary, A. (2026) · Welding in the World · doi:10.1007/s40194-026-02375-5 · Cited by 6 · see citing works
“12(a), show that continuous laser welding results in a thick (more than the critical IMC thickness), continuous IMC layer at the interface, driven by prolonged thermal exposure [30, 42].”
Schaeffler, S., Kick, M. K., Roehrer, F., Zaeh, M. F., & Jossen, A. (2026) · Journal of Energy Storage · doi:10.1016/j.est.2026.120559 · Cited by 5 · see citing works
Ultrasonic-assisted Cr3C2 nanoparticle-reinforced aluminum-copper plasma arc brazing process
Lu, C., Xie, Y., Yu, X., Li, Y., Huang, J., & Fan, D. (2025) · Journal of Materials Research and Technology · doi:10.1016/j.jmrt.2025.02.043 · Cited by 4 · see citing works
Asirvatham, M. C., Nakhanivej, P., Perry-French, V. A., Altaf, E. F., Loveridge, M., Pathan, T. S., & McLaggan, J. D. (2026) · Batteries · doi:10.3390/batteries12020072 · Cited by 4 · see citing works
Effect of Weld Profile Geometry on Dissimilar Laser Welded Joints for Battery Applications
Sinhmar, S., Kumar, P., & Mondal, K. (2025) · Journal of Materials Engineering and Performance · doi:10.1007/s11665-025-12443-4 · Cited by 3 · see citing works
Self-citationMamedipaka, R., Yadav, A. K., Sinhmar, S., Yıldırım, H. C., & Thapliyal, S. (2025) · Materials Characterization · doi:10.1016/j.matchar.2025.115899 · Cited by 3 · see citing works
Self-citationKorzhyk, V., Gao, S., Khaskin, V. Y., Polishko, G. O., Voitenko, O. M., BOZHOK, O., Konoreva, O. V., Wang, X., & Hu, Y. (2026) · Materials Science · doi:10.5755/j02.ms.42810 · Cited by 1 · see citing works
Recent trends in battery manufacturing: A joining perspective
Kumar, P., & Sinhmar, S. (2026) · Materials Today Communications · doi:10.1016/j.mtcomm.2026.115213 · Cited by 1 · see citing works
Self-citationSingh, R., Arora, N., & Choudhary, A. (2025) · SSRN Electronic Journal · doi:10.2139/ssrn.5520676
Thermal transport phenomena during laser welding of dissimilar materials
Tripathy, A., Ghosh, S. K., Chattopadhyay, H., & Barman, N. (2025) · Journal of the Brazilian Society of Mechanical Sciences and Engineering · doi:10.1007/s40430-025-05986-z
Al/Cu异质材料激光熔融元素混合及金属间化合物分布数值模拟
Feiyi, 谈. T., Gu, H., Lili, 钱. Q., & Xudong, 任. R. (2026) · Chinese Journal of Lasers · doi:10.3788/cjl250548
Gan, G., Dou, J., Zhang, J., Li, F., Geng, M., Xing, R., & Tian, Y. (2026) · Microelectronics International · doi:10.1108/mi-04-2026-0100
Manna, I., Sharma, V., Mukhopadhyay, P., Jervis, R., & Das, A. (2026) · Journal of Energy Storage · doi:10.1016/j.est.2026.123885
Microstructure and Properties of Al/Cu laser-welded joints based on an AgNi interlayer
Liu, F., Liu, S., 王明庆, Xiao, L., Luo, L., & Wu, Y. (2026) · Materials Characterization · doi:10.1016/j.matchar.2026.116873
Mustafa, M., Yang, F., Hober, N., Schmidt, L., & Bergmann, J. P. (2026) · Procedia CIRP · doi:10.1016/j.procir.2026.07.090
Feng, W., Wang, X., Wan, W., Li, S., Zhang, K., & Qin, P. (2026) · Engineering Research Express · doi:10.1088/2631-8695/ae9a2d
Asirvatham, M. C., Grandjean, T. R. B., Koshkouei, M. J., Moore, A. D., Pathan, T. S., Morganti, M. V., & Niri, M. F. (2026) · Journal of Energy Storage · doi:10.1016/j.est.2026.124821
Zarhyoun, H., Jeffali, F., Bouchnaif, J., & Barkany, A. E. (2026) · Chemistry Africa · doi:10.1007/s42250-026-01893-5
Singhal, A. K., Singh, R., & Arora, N. (2026) · Welding in the World · doi:10.1007/s40194-026-02681-y
Laser welding of dissimilar aluminum/copper joints: A review
Qiu, T., & Zahid, M. N. O. (2026) · Materials Today Communications · doi:10.1016/j.mtcomm.2026.116551
- Authors
- Sinhmar, S., Mandal, S., Yadav, V. K., & Mondal, K.
- Affiliations
- Birla Institute of Technology and Science, Pilani (IN)
- Indian Institute of Technology Kanpur (IN)
- Corresponding author
- Sinhmar, Sunil
- Venue
- Journal of Energy Storage
- Publisher
- Elsevier BV
- Published
- 2024-12
- Volume
- 104
- Pages
- 114436
- ISSN
- 2352-152X (ISSN-L)
- OpenAlex
- W4404059934
- Cited by
- 17
- References
- 40
- Citations by year
- 2026: 12 · 2025: 5
- FWCI
- 2.28
- Type
- journal article
- Language
- en
- Open access
- closed
- Licence
- Locations
- Journal of Energy Storage (publishedVersion)
- Funders
- Science and Engineering Research Board
- Topics
- Physical Sciences › Engineering › Mechanical Engineering › Welding Techniques and Residual Stresses
- Physical Sciences › Engineering › Mechanical Engineering › Advanced Welding Techniques Analysis
- Physical Sciences › Engineering › Electrical and Electronic Engineering › Electronic Packaging and Soldering Technologies
- Keywords
- laser welding, aluminum-copper joints, electric vehicle batteries, corrosion resistance, electrical resistance, weld penetration, intermetallic compounds, joint microstructure, weld quality
About these checks
Registry, retraction, Cites and statistics results are computed, not judged, with one exception: a printed reference that no index lists is read once by a model before it counts as a citation error. Claims are extracted by a model and kept only when their quote appears verbatim in the text; each cited source is then checked, with a model’s help, for whether it says what the claim relies on. Those verdicts can be wrong — read the claim’s quote and the cited source before relying on one.
Statistics and arithmetic are recomputed, not judged.
Confidence bands are shown only for fields calibrated on our annotated test set. None is calibrated yet, so no band is shown.
What counts as a claim ›How we measure confidence ›How we check this ›
Are you an author, or do you see a problem with this page? Request a review