The DOI matches its Crossref record; 39 of the 39 references it cites were found in a registry or an index.
Disentanglement effects on welding behaviour of polymer melts during the fused-filament-fabrication method for additive manufacturing
Open accessAbstract
Although 3D printing has the potential to transform manufacturing processes, the strength of printed parts often does not rival that of traditionally-manufactured parts. The fused-filament fabrication method involves melting a thermoplastic, followed by layer-by-layer extrusion of the molten viscoelastic material to fabricate a three-dimensional object. The strength of the welds between layers is controlled by interdiffusion and entanglement of the melt across the interface. However, diffusion slows down as the printed layer cools towards the glass transition temperature. Diffusion is also affected by high shear rates in the nozzle, which significantly deform and disentangle the polymer microstructure prior to welding. In this paper, we model non-isothermal polymer relaxation, entanglement recovery, and diffusion processes that occur post-extrusion to investigate the effects that typical printing conditions and amorphous (non-crystalline) polymer rheology have on the ultimate weld structure. Although we find the weld thickness to be of the order of the polymer size, the structure of the weld is anisotropic and relatively disentangled; reduced mechanical strength at the weld is attributed to this lower degree of entanglement.
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Cites
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Cited by
Fused filament fabrication of polymer materials: A review of interlayer bond
Gao, X., Qi, S., Kuang, X., Su, Y., Li, J., & Wang, D. (2021) · Additive Manufacturing · doi:10.1016/j.addma.2020.101658 · Cited by 418
Prater, T., Werkheiser, N., Ledbetter, F., Timucin, D., Wheeler, K., & Snyder, M. (2019) · The International Journal of Advanced Manufacturing Technology · doi:10.1007/s00170-018-2827-7 · Cited by 173
Ghorbani, J., Koirala, P., Shen, Y.-L., & Tehrani, M. (2022) · Journal of Manufacturing Processes · doi:10.1016/j.jmapro.2022.06.026 · Cited by 115
Gilmer, E. L., Anderegg, D., Gardner, J. M., Sauti, G., Siochi, E. J., McKnight, S. H., Dillard, D. A., McIlroy, C., & Bortner, M. J. (2021) · Additive Manufacturing · doi:10.1016/j.addma.2021.102412 · Cited by 46
Self-citationAhmed, R., Dola, I. S., Ahmed, S., Rahman, M. M., Shanto, T. A., & Taylor, R. (2026) · The International Journal of Advanced Manufacturing Technology · doi:10.1007/s00170-026-18078-6 · Cited by 6
Metadata
- Authors
- McIlroy, C., & Olmsted, P. D.
- Venue
- Polymer
- Publisher
- Elsevier BV
- Published
- 2017-08
- Volume
- 123
- Pages
- 376-391
- ISSN
- 0032-3861 (ISSN-L)
- OpenAlex
- W2724156092
- Cited by
- 308
- References
- 39
- FWCI
- 19.32
- Type
- journal article
- Language
- en
- Open access
- bronze
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