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Recent Advances in 3D Printing of Structured Materials for Adsorption and Catalysis Applications.
Abstract
Porous solids in the form of adsorbents and catalysts play a crucial role in various industrially important chemical, energy, and environmental processes. Formulating them into structured configurations is a key step toward their scale up and successful implementation at the industrial level. Additive manufacturing, also known as 3D printing, has emerged as an invaluable platform for shape engineering porous solids and fabricating scalable configurations for use in a wide variety of separation and reaction applications. However, formulating porous materials into self-standing configurations can dramatically affect their performance and consequently the efficiency of the process wherein they operate. Toward this end, various research groups around the world have investigated the formulation of porous adsorbents and catalysts into structured scaffolds with complex geometries that not only exhibit comparable or improved performance to that of their powder parents but also address the pressure drop and attrition issues of traditional configurations. In this comprehensive review, we summarize the recent advances and current challenges in the field of adsorption and catalysis to better guide the future directions in shape engineering solid materials with a better control on composition, structure, and properties of 3D-printed adsorbents and catalysts.
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“However, recent advances in additive manufacturing have significantly enhanced control over the geometry of the structured adsorbent itself [17, 18].”
From Topology optimisation of adsorption beds for cost-effective direct air capture (2026) · cites this paper as [18]
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3D ‐Printable Polymer Filters for the Selective Complexation of Silver Ions
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Onboard CO2 capture, storage, and utilization in the shipping industry: A review and outlookPreprint
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Topology optimisation of adsorption beds for cost-effective direct air capture
Mallon, C., Thornton, A., Hill, M., Badia, S., & Grutering, N. (2026) · arXiv · doi:10.48550/arxiv.2609.14214
“However, recent advances in additive manufacturing have significantly enhanced control over the geometry of the structured adsorbent itself [17, 18].”
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Development of zeolite/polymer composites by photopolymerization : 3D printing application
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Metadata
- Authors
- Lawson, S., Li, X., Thakkar, H., Rownaghi, A. A., & Rezaei, F.
- Affiliations
- Missouri University of Science and Technology (US)
- Corresponding author
- Rownaghi, Ali A.
- Rezaei, Fateme
- Venue
- Chemical Reviews
- Publisher
- American Chemical Society (ACS)
- Published
- 2021-05-05
- Volume
- 121
- Issue
- 10
- Pages
- 6246-6291
- ISSN
- 0009-2665 (ISSN-L)
- 1520-6890
- OpenAlex
- W3159383780
- Cited by
- 341
- References
- 171
- Citations by year
- 2026: 64 · 2025: 73 · 2024: 71 · 2023: 63 · 2022: 54 · 2021: 16
- FWCI
- 3.45
- Type
- journal article
- Language
- en
- Open access
- closed
- Licence
- Locations
- Chemical Reviews (publishedVersion)
- PubMed (publishedVersion)
- Topics
- Physical Sciences › Engineering › Industrial and Manufacturing Engineering › Additive Manufacturing and 3D Printing Technologies
- Physical Sciences › Engineering › Computational Mechanics › Heat and Mass Transfer in Porous Media
- Physical Sciences › Materials Science › Materials Chemistry › Mesoporous Materials and Catalysis
- Keywords
- 3D printing, additive manufacturing, porous adsorbents, catalysts, structured materials, shape engineering, pressure drop, attrition, adsorption, catalysis, separation
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