Ageing and human-system errors in manufacturing: a scoping review
Abstract
Population ageing is acknowledged as a global trend affecting the manufacturing workforce. The progressive age-related decline of human capabilities may lead to an increase in human-system errors (HSEs) in production environments; hence, the study conducted a scoping literature review to determine the relationship between ageing and HSEs in manufacturing contexts. The review identified only 26 relevant studies, which showed that age is associated with HSEs in complex ways. With increasing age, the number, frequency, and probability of HSEs tend to increase, but this trend may be countered by experience effects. The review results suggested that it is necessary to consider the impact of ageing on operators’ performance. A theoretical framework for addressing the relationship between ageing and HSEs in manufacturing contexts was proposed. The framework highlighted the absence of studies reporting on perceptual, cognitive, and/or physical task demands, and the limited application of existing error typologies in the current literature. The results highlighted that important safety, productivity, and quality benefits accrue from paying attention to HSEs in system design and management, which should motivate further research in this area of growing importance.
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Because scoping reviews are agnostic to the types of evidence they can draw upon, they can bring together and report heterogeneous literature across disciplines within and beyond health.
“Because scoping reviews are agnostic in terms of the types of evidence they can draw upon, they can be used to bring together and report upon heterogeneous literature—including both empirical and non-empirical evidence—across disciplines within and beyond health [23–25].”
From Scoping reviews: reinforcing and advancing the methodology and application (2021) · cites this paper as [25]
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Scoping reviews: reinforcing and advancing the methodology and application
Peters, M. D. J., Marnie, C., Colquhoun, H., Garritty, C. M., Hempel, S., Horsley, T., Langlois, E. V., Lillie, E., O’Brien, K. K., Tunçalp, Ӧ., et al. (2021) · Systematic Reviews · doi:10.1186/s13643-021-01821-3 · Cited by 887 · see citing works
Human factors in production and logistics systems of the future
Sgarbossa, F., Grosse, E. H., Neumann, P., Battini, D., & Glock, C. H. (2020) · Annual Reviews in Control · doi:10.1016/j.arcontrol.2020.04.007 · Cited by 334 · see citing works
A scoping review of human robot interaction research towards Industry 5.0 human-centric workplaces
Panagou, S., Neumann, P., & Fruggiero, F. (2023) · International Journal of Production Research · doi:10.1080/00207543.2023.2172473 · Cited by 193 · see citing works
Human-Robot Collaboration: an analysis of worker’s performance
Simone, V. D., Pasquale, V. D., Giubileo, V., & Miranda, S. (2022) · Procedia Computer Science · doi:10.1016/j.procs.2022.01.355 · Cited by 104 · see citing works
Self-citationKatiraee, N., Calzavara, M., Finco, S., Battini, D., & Battaïa, O. (2021) · International Journal of Production Research · doi:10.1080/00207543.2021.1884766 · Cited by 95 · see citing works
Simonetto, M., Arena, S., & Peron, M. (2021) · Safety Science · doi:10.1016/j.ssci.2021.105561 · Cited by 89 · see citing works
A sustainable circular 3D printing model for recycling metal scrap in the automotive industry
Nascimento, D. L. D. M., Nepomuceno, R. M., Caiado, R. G. G., Marín, J. M. M., Moyano‐Fuentes, J., & Garza‐Reyes, J. A. (2022) · Journal of Manufacturing Technology Management · doi:10.1108/jmtm-10-2021-0391 · Cited by 76 · see citing works
An overview on the use of AI/ML in Manufacturing MSMEs: solved issues, limits, and challenges
Simone, V. D., Pasquale, V. D., & Miranda, S. (2023) · Procedia Computer Science · doi:10.1016/j.procs.2022.12.382 · Cited by 75 · see citing works
Self-citationFailure analysis of CNC machines due to human errors: An integrated IT2F-MCDM-based FMEA approach
Boral, S., & Chakraborty, S. (2021) · Engineering Failure Analysis · doi:10.1016/j.engfailanal.2021.105768 · Cited by 64 · see citing works
Determining the source of human-system errors in manual order picking with respect to human factors
Setayesh, A., Grosse, E. H., Glock, C. H., & Neumann, P. (2021) · International Journal of Production Research · doi:10.1080/00207543.2021.1991022 · Cited by 54 · see citing works
Critical Infrastructures Overview: Past, Present and Future
Felice, F. D., Baffo, I., & Petrillo, A. (2022) · Sustainability · doi:10.3390/su14042233 · Cited by 50 · see citing works
Procurement 4.0 to the rescue: catalysing its adoption by modelling the challenges
Jerome, J. J. J., Saxena, D., Sonwaney, V. P., & Foropon, C. R. H. (2021) · Benchmarking An International Journal · doi:10.1108/bij-01-2021-0030 · Cited by 44 · see citing works
Fontoura, L., Nascimento, D. L. D. M., Neto, J. V., & Caiado, R. G. G. (2025) · Technology in Society · doi:10.1016/j.techsoc.2025.102847 · Cited by 41 · see citing works
Real-time energy flow mapping: A VSM-based proposal for energy efficiency
Fontoura, L., Nascimento, D. L. D. M., Vieira, J., García-Buendía, N., Garza-Reyes, J., Lima, G., Tortorella, G., Caiado, R., & Meiriño, M. (2023) · Journal of Cleaner Production · doi:10.1016/j.jclepro.2023.137871 · Cited by 36 · see citing works
Ranasinghe, T., Grosse, E. H., Glock, C. H., & Jaber, M. Y. (2024) · International Journal of Production Economics · doi:10.1016/j.ijpe.2024.109193 · Cited by 38 · see citing works
A taxonomy of factors influencing worker's performance in human–robot collaboration
Pasquale, V. D., Simone, V. D., Giubileo, V., & Miranda, S. (2022) · IET Collaborative Intelligent Manufacturing · doi:10.1049/cim2.12069 · Cited by 37 · see citing works
Self-citationNascimento, D. L. D. M., Quelhas, O. L. G., Moyano‐Fuentes, J., Tortorella, G. L., & Marín, J. M. M. (2022) · Sustainable Production and Consumption · doi:10.1016/j.spc.2022.10.012 · Cited by 37 · see citing works
Reiman, A., Kaivo-oja, J. R. L., Parviainen, E., Takala, E., & Lauraéus, T. (2023) · International Journal of Production Research · doi:10.1080/00207543.2023.2291814 · Cited by 33 · see citing works
Peron, M., Arena, S., Micheli, G. J. L., & Sgarbossa, F. (2021) · Safety Science · doi:10.1016/j.ssci.2021.105598 · Cited by 30 · see citing works
How to Measure Stress in Smart and Intelligent Manufacturing Systems: A Systematic Review
Blandino, G. (2023) · Systems · doi:10.3390/systems11040167 · Cited by 23 · see citing works
The Sustainable Role of Human Factor in I4.0 scenarios
Panagou, S., Fruggiero, F., & Lambiase, A. (2021) · Procedia Computer Science · doi:10.1016/j.procs.2021.01.354 · Cited by 23 · see citing works
Kolus, A., Wells, R. P., & Neumann, P. (2022) · Ergonomics · doi:10.1080/00140139.2022.2119285 · Cited by 18 · see citing works
A Reflective Framework for Understanding Workforce Evolutionary Pathways in Industry 5.0
Lagorio, A., Cimini, C., & Romero, D. (2023) · IFIP advances in information and communication technology · doi:10.1007/978-3-031-43662-8_36 · Cited by 14 · see citing works
Arocena, P., & Carrizosa, L. M. G. (2023) · Journal of Safety Research · doi:10.1016/j.jsr.2023.07.009 · Cited by 11 · see citing works
Tehranchi, F., Bagherzadeh, A., & Ritter, F. E. (2023) · Artificial intelligence for engineering design analysis and manufacturing · doi:10.1017/s089006042300015x · Cited by 9 · see citing works
The Entropic Complexity of Human Factor in Collaborative Technologies
Panagou, S., Fruggiero, F., Neumann, P., & Lambiase, A. (2021) · Lecture notes in networks and systems · doi:10.1007/978-3-030-74608-7_62 · Cited by 9 · see citing works
Wei, S., Li, Y., Yang, H. C., Xie, M., & Wang, Y. (2023) · Transport Policy · doi:10.1016/j.tranpol.2023.08.009 · Cited by 8 · see citing works
Ergonomics and aging: A bibliometric analysis
PAMUK, D., Faezi, S. A., & Başıbüyük, G. Ö. (2022) · Work · doi:10.3233/wor-210112 · Cited by 8 · see citing works
Schery, C. A. D., Caiado, R. G. G., Corseuil, E. T., & Neves, H. F. (2025) · Construction Innovation · doi:10.1108/ci-10-2024-0305 · Cited by 7 · see citing works
Tavakoli, M., & Nafar, M. (2021) · Quality and Reliability Engineering International · doi:10.1002/qre.2941 · Cited by 7 · see citing works
Evaluation of a Semi-Active Upper-Limb Exoskeleton While Performing Material Handling Tasks
Pascucci, F., Feola, E., Cesari, P., & Calanca, A. (2025) · IEEE Transactions on Medical Robotics and Bionics · doi:10.1109/tmrb.2025.3573032 · Cited by 6 · see citing works
Job Stress, Burnout, and Work Ability in Tire Manufacturing: The Role of Age and Experience
Lee, J., Lee, K., Ha, J., & Hwang, J. (2025) · Safety · doi:10.3390/safety11010008 · Cited by 6 · see citing works
Risk management in wine supply chain: a state-of-the-art analysis
Franco, B., Simone, V. D., Capolupo, A., Miglietta, P. P., & Iannone, R. (2025) · Procedia Computer Science · doi:10.1016/j.procs.2025.01.285 · Cited by 6 · see citing works
Evaluating usability, functionality, and usefulness of the warehousing error prevention tool
Setayesh, A., Grosse, E. H., Greig, M. A., Glock, C. H., & Neumann, P. (2023) · International Journal of Production Research · doi:10.1080/00207543.2023.2198614 · Cited by 6 · see citing works
Workload and stress evaluation in advanced manufacturing systems
Blandino, G. (2023) · Materials research proceedings · doi:10.21741/9781644902714-7 · Cited by 6 · see citing works
Complexity based investigation in collaborative assembly scenarios via non intrusive techniques
Panagou, S., Sileo, M., Papoutsakis, K. E., Fruggiero, F., Qammaz, A., & Argyros, A. (2023) · Procedia Computer Science · doi:10.1016/j.procs.2022.12.243 · Cited by 5 · see citing works
Aging Workforce and Learning: State-of-the-art
Ranasinghe, T., Grosse, E. H., Glock, C. H., & Jaber, M. Y. (2023) · IFAC-PapersOnLine · doi:10.1016/j.ifacol.2023.10.1652 · Cited by 5 · see citing works
Nenna, F., Zanardi, D., Pluchino, P., & Gamberini, L. (2023) · Behaviour and Information Technology · doi:10.1080/0144929x.2023.2291678 · Cited by 4 · see citing works
Exploring the Inclusion of Structural Masonry in Higher Education, South Africa
Khuzwayo, B., & Bernhardt, W. (2022) · Africa Education Review · doi:10.1080/18146627.2024.2312273 · Cited by 3 · see citing works
Setayesh, A., Greig, M. A., Grosse, E. H., Glock, C. H., & Neumann, P. (2024) · Ergonomics · doi:10.1080/00140139.2024.2389287 · Cited by 3 · see citing works
Understanding Algorithmic Management in the Traditional Work Context: A Quantitative Analysis
Schmid, A. L., & Wiesche, M. (2026) · Lecture notes in information systems and organisation · doi:10.1007/978-3-032-08483-5_20 · Cited by 2 · see citing works
Artificial Intelligence in Remanufacturing Contexts: Current Status and Future Opportunities
Simone, V. D., Luisi, G., Macchiaroli, R., Fruggiero, F., & Miranda, S. (2024) · Lecture notes in mechanical engineering · doi:10.1007/978-3-031-52649-7_2 · Cited by 2 · see citing works
Self-citationGreig, M. A., Qureshi, S. M., Yung, M., Purdy, N., Bookey‐Bassett, S., & Neumann, P. (2025) · International Journal of Production Research · doi:10.1080/00207543.2025.2580539 · Cited by 2 · see citing works
BERT-Based Transfer Learning Model to Enhance Human Resource Performance Appraisal System
Xi, L. H., Ai, K. Y., Salleh, N. M., Wong, M. E. L., & Mohammed, F. (2024) · International Conference on Network Applications, Protocols and Services (NETAPPS) · doi:10.1109/netapps63333.2024.10823610 · Cited by 1 · see citing works
Amini, Z., Habibi, E., Asady, H., Gholamian, J., & Dabaghi, E. (2022) · International Journal of Environmental Health Engineering · doi:10.4103/ijehe.ijehe_13_22 · Cited by 1 · see citing works
Use of innovative physical models for the needs of effective education
Kovalčík, J., & Straka, M. (2022) · CLC ... · doi:10.37904/clc.2022.4551
Saloni, S., Gupta, N., Agarwal, A. K., & Jain, V. K. (2025) · Advances in computational intelligence and robotics book series · doi:10.4018/979-8-3693-8669-9.ch009
Transforming Workplaces with Human‐Robot Collaboration
Swathi, B. (2025) · Wiley eBooks · doi:10.1002/9781394238354.ch15
Varttuneiden kestävä työura ja sen johtaminen
Liikanen, E., & Heimonen, P. (2026) · Sosiaalilääketieteellinen Aikakauslehti · doi:10.23990/sa.179554
Fontoura, L., Nascimento, D. L. D. M., Neto, J., & Tortorella, G. L. (2026) · International Journal of Production Research · doi:10.1080/00207543.2026.2675461
Rolim, S. A. M., Sánchez, L. M. T., Costa, A. C. F., da Silva, S. S., Galdamez, E. V. C., Kandasamy, J., de Oliveira, O. J., & Leal, G. C. L. (2026) · Safety Science · doi:10.1016/j.ssci.2026.107353
Kim, J., Jung, H., & Oh, S. (2026) · International Journal of Occupational Safety and Ergonomics · doi:10.1080/10803548.2026.2726076
- Authors
- Di Pasquale, V., Miranda, S., & Neumann, W. P.
- Affiliations
- Department of Industrial Engineering, University of Salerno
- University of Salerno (IT)
- Department of Mechanical and Industrial Engineering, Ryerson University
- Venue
- International Journal of Production Research
- Publisher
- Informa UK Limited
- Published
- 2020-06-11
- Volume
- 58
- Issue
- 15
- Pages
- 4716-4740
- ISSN
- 0020-7543 (ISSN-L)
- 1366-588X
- OpenAlex
- W3034743776
- Cited by
- 53
- References
- 115
- Citations by year
- 2026: 4 · 2025: 8 · 2024: 4 · 2023: 16 · 2022: 10 · 2021: 10 · 2020: 1
- FWCI
- 8.79
- Type
- journal article
- Language
- en
- Open access
- closed
- Locations
- International Journal of Production Research (publishedVersion)
- RePEc: Research Papers in Economics (submittedVersion)
- Funders
- Natural Sciences and Engineering Research Council of Canada (NSERC; RGPIN-2018-05956)
- Topics
- Health Sciences › Health Professions › Radiological and Ultrasound Technology › Occupational Health and Safety Research
- Social Sciences › Psychology › Social Psychology › Human-Automation Interaction and Safety
- Health Sciences › Health Professions › Occupational Therapy › Occupational Health and Safety Management
- Keywords
- population aging, manufacturing workforce, age-related cognitive decline, operator performance, error typology, experience effects, human factors in manufacturing, safety, productivity, quality, system design
About these checks
Registry, retraction, Cites and statistics results are computed, not judged, with one exception: a printed reference that no index lists is read once by a model before it counts as a citation error. Claims are extracted by a model and kept only when their quote appears verbatim in the text; each cited source is then checked, with a model’s help, for whether it says what the claim relies on. Those verdicts can be wrong — read the claim’s quote and the cited source before relying on one.
Statistics and arithmetic are recomputed, not judged.
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