Cited by 150Environmental Impact and SustainabilityExtraction and Separation ProcessesElectric Vehicles and Infrastructure

Estimating the environmental impacts of global lithium-ion battery supply chain: A temporal, geographical, and technological perspective

Open access
Llamas-Orozco, Jorge A, Meng, Fanran, Walker, Gavin S, Abdul-Manan, Amir F N, MacLean, Heather L, Posen, I Daniel, McKechnie, Jon·2023·PNAS Nexus

Abstract

A sustainable low-carbon transition via electric vehicles will require a comprehensive understanding of lithium-ion batteries’ global supply chain environmental impacts. Here, we analyze the cradle-to-gate energy use and greenhouse gas emissions of current and future nickel-manganese-cobalt and lithium-iron-phosphate battery technologies. We consider existing battery supply chains and future electricity grid decarbonization prospects for countries involved in material mining and battery production. Currently, around two-thirds of the total global emissions associated with battery production are highly concentrated in three countries as follows: China (45%), Indonesia (13%), and Australia (9%). On a unit basis, projected electricity grid decarbonization could reduce emissions of future battery production by up to 38% by 2050. An aggressive electric vehicle uptake scenario could result in cumulative emissions of 8.1 GtCO2eq by 2050 due to the manufacturing of nickel-based chemistries. However, a switch to lithium iron phosphate-based chemistry could enable emission savings of about 1.5 GtCO2eq. Secondary materials, via recycling, can help reduce primary supply requirements and alleviate the environmental burdens associated with the extraction and processing of materials from primary sources, where direct recycling offers the lowest impacts, followed by hydrometallurgical and pyrometallurgical, reducing greenhouse gas emissions by 61, 51, and 17%, respectively. This study can inform global and regional clean energy strategies to boost technology innovations, decarbonize the electricity grid, and optimize the global supply chain toward a net-zero future.

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  • Battery material carbon footprint distributions are not systematically integrated into battery carbon footprint analyses.

    “Second, battery material CF distributions are not systematically integrated into battery CF analyses.”
  • The materials' impact and induced variance on battery carbon footprint have not yet been quantified.

    “While initial research has begun to aggregate the CF data points of individual battery materials into a battery-level analysis6,24, the materials’ impact and induced variance on battery CF have not yet been quantified.”
  • Graphite and nickel laterite are known to drive the carbon footprint of batteries.

    “However, as both materials are known to drive the CF of batteries5,24,34, it was decided to include their emission ranges in the battery CF Monte Carlo simulation based on country-specific secondary literature.”

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Research works printed but not linked: 5

  1. [3]IEA. 2020. Global EV outlook 2020 entering the decade of electric drive? http://www.iea.org/publications/freepublications/publication/name-37024-en.html%5Cnhttp://scholar.google.com/scholar? hl=en&btnG=Search&q=intitle:Global+EV+Outlook:+Understanding+the+Electric+Vehicle+Landscape+to+2020#0
  2. [32]Pearson T. 2023. Tesla plans to build huge factory in Mexican City struggling with water scarcity. Truthout. https://truthout.org/articles/tesla-plans-to-build-huge-factory-in-mexican-city-struggling-with-water-scarcity/
  3. [35]Llamas-Orozco JA, McKechnie J, Meng F, Walker G. 2023. Dynamic life cycle assessment of lithium-ion batteries for electric vehicles [PhD thesis]. University of Nottingham Repository. https://eprints.nottingham.ac.uk/73755/
  4. [38]U.S. DOE. 2020. Battery critical materials supply chain opportunities—virtual workshop. U.S. Department of Energy. Office of Energy Efficiency & Renewable Energy. https://www.energy.gov/sites/default/files/2021-10/DOE_Summary_BatteryCMWorkshopSeries_Dec2020.pdf
  5. [46]Cozzi L, et al 2020. International energy agency, World Energy Outlook 2020. vol. 2050. https://www.oecd-ilibrary.org/energy/world-energy-outlook-2020_557a761b-en

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Authors
Llamas-Orozco, J. A., Meng, F., Walker, G. S., Abdul-Manan, A. F. N., MacLean, H. L., Posen, I. D., & McKechnie, J.
Affiliations
  • University of Nottingham (GB)
  • University of Sheffield (GB)
  • Saudi Aramco (Saudi Arabia) (SA)
  • University of Toronto (CA)
Corresponding author
  • Meng, Fanran
  • McKechnie, Jon
Venue
PNAS Nexus
Published
2023-11-01
Volume
2
Issue
11
Pages
pgad361-pgad361
ISSN
2752-6542 (ISSN-L)
OpenAlex
W4389101515
Cited by
150
References
13
Citations by year
2026: 63 · 2025: 59 · 2024: 28
FWCI
12.48
Type
journal article
Language
en
Open access
Locations
  • PNAS Nexus (publishedVersion, cc-by)
  • PubMed Central (publishedVersion, cc-by)
  • PubMed (publishedVersion)
  • White Rose Research Online (University of Leeds, The University of Sheffield, University of York) (submittedVersion)
  • Repository@Nottingham (University of Nottingham) (submittedVersion, cc-by)
  • Repository@Nottingham (University of Nottingham) (submittedVersion)
Funders
  • Science and Technology Council of Mexico
  • Saudi Aramco Technologies Company
Topics
  • Physical Sciences › Environmental Science › Environmental Engineering › Environmental Impact and Sustainability
  • Physical Sciences › Engineering › Mechanical Engineering › Extraction and Separation Processes
  • Physical Sciences › Engineering › Electrical and Electronic Engineering › Electric Vehicles and Infrastructure
Keywords
lithium-ion batteries, battery supply chain, greenhouse gas emissions, energy consumption, lithium iron phosphate batteries, electricity grid decarbonization, electric vehicles, battery recycling, secondary raw materials, cobalt mining, net-zero transition

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