High-numerical aperture extreme ultraviolet scanner for 8-nm lithography and beyond
Abstract
Current extreme ultraviolet (EUV) projection lithography systems exploit a projection lens with a numerical aperture (NA) of 0.33. It is expected that these will be used in mass production in the 2018/2019 timeframe. By then, the most difficult layers at the 7-nm logic and the mid-10-nm DRAM nodes will be exposed. These systems are a more economical alternative to multiple-exposure by 193 argon fluoride immersion scanners. To enable cost-effective shrink by EUV lithography down to 8-nm half pitch, a considerably larger NA is needed. As a result of the increased NA, the incidence angles of the light rays at the mask increase significantly. Consequently, the shadowing and the variation of the multilayer reflectivity deteriorate the aerial image contrast to unacceptably low values at the current 4× magnification. The only solution to reduce the angular range at the mask is to increase the magnification. Simulations show that the magnification has to be doubled to 8× to overcome the shadowing effects. Assuming that the mask infrastructure will not change the mask form factor, this would inevitably lead to a field size that is a quarter of the field size of the current 0.33-NA step and scan systems and reduce the throughput (TPT) of the high-NA scanner to a value below 100 wafers per hour unless additional measures are taken. This paper presents an anamorphic step and scan system capable of printing fields that are half the field size of the current full field. The anamorphic system has the potential to achieve a TPT in excess of 150 wafers per hour by increasing the transmission of the optics, as well as increasing the acceleration of the wafer stage and mask stage. This makes it an economically viable lithography solution.
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Modern EUV scanners used in high-volume manufacturing have an NA of 0.33.
“Modern EUV scanners used in HVM have an NA of 0.33”
From Extreme ultraviolet lithography (2024) · cites this paper as [36]
Next-generation EUV scanners with an NA of 0.55 (high-NA) will be used for research and development in 2024-2025 and in high-volume manufacturing in 2025-2026.
“the next generation of EUV scanners with an NA of 0.55, referred to as high-NA systems, will be used for research and development in 2024-2025 and in HVM in 2025-2026 35-37 .”
From Extreme ultraviolet lithography (2024) · cites this paper as [36]
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Extreme ultraviolet lithography
Kazazis, D., Santaclara, J. G., van Schoot, J., Mochi, I., & Ekinci, Y. (2024) · Nature Reviews Methods Primers · doi:10.1038/s43586-024-00361-z · Cited by 149 · see citing works
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- Authors
- van Schoot, J., van Setten, E., Rispens, G., Troost, K. Z., Kneer, B., Migura, S., Neumann, J. T., & Kaiser, W.
- Affiliations
- ASML Netherlands B.V.
- ASML (Netherlands) (NL)
- Carl Zeiss (Germany) (DE)
- Venue
- Journal of Micro/Nanopatterning, Materials, and Metrology
- Publisher
- SPIE-Intl Soc Optical Eng
- Published
- 2017-10-30
- Volume
- 16
- Issue
- 04
- Pages
- 1-16
- ISSN
- 2708-8340 (ISSN-L)
- OpenAlex
- W2766524046
- Cited by
- 57
- References
- 43
- Citations by year
- 2026: 2 · 2025: 5 · 2024: 15 · 2023: 7 · 2022: 11 · 2021: 1 · 2020: 2 · 2019: 8 · 2018: 5 · 2017: 1
- FWCI
- 1.82
- Type
- journal article
- Language
- en
- Open access
- closed
- Locations
- Journal of Micro/Nanopatterning Materials and Metrology (publishedVersion)
- Funders
- Electronic Component Systems for European Leadership Undertaking (662338)
- SeNaTe (662338, ECSEL152002, 16ESE0036K)
- Electronic Component Systems for European Leadership Joint Undertaking (662338)
- Electronic Component Systems for European Leadership (662338)
- ETIK (16N12256K)
- E450LMDAP (ENIA142001, 16ES0255K, 621280)
- TAKE5 (ECSL162004, 16ESE0072K, 692522)
- TAKEMI5 (ECSL172001, 737479)
- Topics
- Physical Sciences › Engineering › Electrical and Electronic Engineering › Advancements in Photolithography Techniques
- Physical Sciences › Engineering › Biomedical Engineering › Advanced optical system design
- Physical Sciences › Physics and Astronomy › Radiation › Advanced X-ray Imaging Techniques
- Keywords
- EUV lithography, high numerical aperture, aerial image contrast, shadowing, multilayer reflectivity, magnification, throughput, field size reduction
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