Point-of-care CAR T-cell production (ARI-0001) using a closed semi-automatic bioreactor: Experience from an academic phase I clinical trial
Open accessAbstract
Development of semi-automated devices that can reduce the hands-on time and standardize the production of clinical-grade CAR T-cells, such as CliniMACS Prodigy from Miltenyi, is key to facilitate the development of CAR T-cell therapies, especially in academic institutions. However, the feasibility of manufacturing CAR T-cell products from heavily pre-treated patients with this system has not been demonstrated yet. Here we report and characterize the production of 28 CAR T-cell products in the context of a phase I clinical trial for CD19+ B-cell malignancies (NCT03144583). The system includes CD4-CD8 cell selection, lentiviral transduction and T-cell expansion using IL-7/IL-15. 27 out of 28 CAR T-cell products manufactured met the full list of specifications and were considered valid products. Ex vivo cell expansion lasted an average of 8.5 days and had a mean transduction rate of 30.6%±13.44. All products obtained presented cytotoxic activity against CD19+ cells and were proficient in the secretion of pro-inflammatory cytokines. Expansion kinetics was slower in patient’s cells compared to healthy donor’s cells. However, product potency was comparable. CAR T-cell subset phenotype was highly variable among patients and largely determined by the initial product. TCM and TEM were the predominant T-cell phenotypes obtained. 38.7% of CAR T-cells obtained presented a TN or TCM phenotype, in average, which are the subsets capable of establishing a long-lasting T-cell memory in patients. An in-depth analysis to identify individual factors contributing to the optimal T-cell phenotype revealed that ex vivo cell expansion leads to reduced numbers of TN, TSCM and TEFF cells, while TCM cells increase, both due to cell expansion and CAR-expression. Overall, our results show for the first time that clinical-grade production of CAR T-cells for heavily pre-treated patients using CliniMACS Prodigy system is feasible, and that the obtained products meet the current quality standards of the field. Reduced ex vivo expansion may yield CAR T-cell products with increased persistence in vivo.
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Early memory T cell subsets (naive, stem cell memory, and central memory T cells) are long-lived, possess high self-renewal ability, and exhibit long-term persistence and superior antitumor response in vivo.
“It is widely accepted that early memory T cell subsets (e.g., naive [TN], stem cell memory [TSCM] and central memory [TCM]T cells), which are long-lived and possess high self-renewal ability, exhibit long-term persistence and superior antitumor response in vivo.17,18,19”
From Point-of-care manufacturing of anti-CD19 CAR-T cells using a closed production platform: Experiences of an academic in Thailand (2024) · cites this paper as [19]
The Discussion (page not provided) associates naïve, stem cell memory, and central memory T-cell phenotypes with longer persistence in vivo and higher antitumor efficacy. It does not state that all three subsets are long-lived or have high self-renewal ability, and its association is more qualified than the citing sentence’s categorical wording. (LLM, conf=0.85)
Experimental — accuracy not yet measuredFurther analysis of T cell subsets revealed substantial proportions of TSCM and TCM in the majority of cell products.
“Further analysis of T cell subsets revealed substantial proportions of TSCM and TCM, which are early memory T cells possessing long-term persistence and antitumor activity in vivo, in the majority of cell products, which is consistent with previous studies using a similar platform and reagents.14,19,25”
From Point-of-care manufacturing of anti-CD19 CAR-T cells using a closed production platform: Experiences of an academic in Thailand (2024) · cites this paper as [19]
The Results section (T Cell Subset Characterization; page not provided) reports that memory phenotypes predominated in the vast majority of final products, with TCM averaging 31.01% of CAR+ cells. It does not establish substantial TSCM proportions in most products: TSCM averaged 5.26%, and the authors emphasize high variability among patients. (LLM, conf=0.88)
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- Authors
- Castella, M., Caballero-Baños, M., Ortiz-Maldonado, V., González-Navarro, E. A., Suñé, G., Antoñana-Vidósola, A., Boronat, A., Marzal, B., Millán, L., Martín-Antonio, B., Cid, J., Lozano, M., García, E., Tabera, J., Trias, E., Perpiña, U., Canals, J. M., Baumann, T., Benítez-Ribas, D., Campo, E., Yagüe, J., Urbano-Ispizua, Á., Rives, S., Delgado, J., & Juan, M.
- Affiliations
- Hospital Clínic de Barcelona (ES)
- Hospital Sant Joan de Déu Barcelona (ES)
- Corresponding author
- Juan, Manel
- ORCID
- Venue
- Frontiers in Immunology
- Publisher
- Frontiers Media SA
- Published
- 2020-03-20
- Volume
- 11
- Pages
- 482-482
- ISSN
- 1664-3224 (ISSN-L)
- PMC
- PMC7259426
- OpenAlex
- W3015507915
- Cited by
- 150
- References
- 61
- Citations by year
- 2026: 25 · 2025: 22 · 2024: 24 · 2023: 28 · 2022: 28 · 2021: 19 · 2020: 4
- FWCI
- 7.13
- Type
- journal article
- Language
- en
- Open access
- gold
- doi.org
- Licence
- Locations
- Frontiers in Immunology (publishedVersion, cc-by)
- PubMed Central (publishedVersion, cc-by)
- PubMed (publishedVersion)
- Dipòsit Digital de Documents de la UAB (Universitat Autònoma de Barcelona) (submittedVersion, cc-by)
- Dipòsit Digital de la Universitat de Barcelona (Universitat de Barcelona) (submittedVersion, cc-by)
- DOAJ (DOAJ: Directory of Open Access Journals) (submittedVersion, cc-by-sa)
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- Hispana (submittedVersion, cc-by)
- RECERCAT (Consorci de Serveis Universitaris de Catalunya) (submittedVersion)
- Funders
- Instituto de Salud Carlos III (PI13/00676, PI17/01043, PI18/00775, PICIS14/00122, PIE13/00033)
- Topics
- Health Sciences › Medicine › Oncology › CAR-T cell therapy research
- Life Sciences › Immunology and Microbiology › Immunology › Immunotherapy and Immune Responses
- Life Sciences › Immunology and Microbiology › Immunology › T-cell and B-cell Immunology
- Keywords
- CAR T-cell therapy, point-of-care manufacturing, CliniMACS Prodigy, CD19 CAR, B-cell malignancies, heavily pretreated patients, lentiviral transduction, T cell subsets, T cell exhaustion, product quality standards, cytokine production
- MeSH terms
- Academic Medical Centers, Adolescent, Adult, Automation, Cells, Cultured, Child, Cytotoxicity, Immunologic, Female, Humans, Immunologic Memory, Male, T-Lymphocytes, T-Lymphocyte Subsets, Immunotherapy, Adoptive, Point-of-Care Systems, Bioreactors, Cell Proliferation, Young Adult
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