Cited by 4Stability and Controllability of Differential EquationsAdvanced Control Systems OptimizationControl Systems and Identification

Optimal control of axial dispersion tubular reactors with recycle: Addressing state‐delay through transport PDEs

Open access
Moadeli, Behrad, Cassol, Guilherme Ozorio, Dubljevic, Stevan·2025·The Canadian Journal of Chemical Engineering

Abstract

The optimal control of an axial tubular reactor with a recycle stream is addressed as a key type of setting for distributed parameter systems in chemical engineering. The intrinsic time delay from the recycle process, thus far overlooked in relevant literature, is modelled as a transport partial differential equation (PDE), resulting in a system of coupled parabolic and hyperbolic PDEs. Utilizing Danckwerts boundary conditions, the reactor is boundary‐controlled with the control input at the inlet. A continuous‐time optimal linear quadratic regulator is developed to stabilize the infinite‐dimensional system, employing a late lumping approach in order to preserve the properties of the original infinite dimensional system in controller design. The full‐state feedback regulator is designed by solving the Operator Riccati Equation (ORE), leveraging the system's Riesz‐spectral properties. To address practical limitations of full‐state feedback, a Luenberger observer is also proposed, enabling state reconstruction from boundary measurements. Numerical simulations are conducted to evaluate the proposed control strategies. The results demonstrate that the full‐state feedback regulator effectively stabilizes the system. A comparison is made between two configurations where different numbers of eigenmodes were selected to design the controller. The observer‐based regulator also stabilizes the system successfully using merely output measurements, effectively overcoming the challenge of limited state access.

AI snapshot

Written from the paper’s full text.

TL;DR

The paper develops an optimal control framework for an axial dispersion tubular reactor with recycle, modeling the recycle-induced state delay as a transport PDE coupled to the reactor’s parabolic PDE. It designs full-state and observer-based LQ regulators using a late-lumping, Riesz-spectral approach and demonstrates stabilization in numerical simulations.

Key findings

  • The recycle delay is represented as a first-order hyperbolic transport PDE, yielding a coupled parabolic–hyperbolic PDE system with Danckwerts boundary conditions; the non-self-adjoint generator is Riesz-spectral, allowing a bi-orthogonal eigenbasis for controller design.
  • A full-state LQ regulator, obtained by solving the operator Riccati equation and truncating to matrix Riccati equations, stabilizes the unstable linearized system; using \(N=7\) eigenmodes performs better than \(N=3\), stabilizing quicker with lower cost function values.
  • A Luenberger observer-based output feedback regulator stabilizes the system using only outlet concentration measurements, though it is slightly more sluggish than full-state feedback.
  • Sensitivity analysis shows stabilization when the actual delay is less than the assumed \(\tau=80\) s, but significant deviation as actual delay increases beyond a threshold near the recycle delay; recycle ratio near unity makes behavior well-mixed and dilutes control action, while lower Peclet number dampens oscillatory behavior.

Methods

  • First-principles modeling of an axial dispersion tubular reactor with recycle, linearized around steady state; the delay is converted into a transport PDE, giving a boundary-controlled infinite-dimensional LTI system with control at the inlet and output at the outlet.
  • Late-lumping LQR design: the operator Riccati equation is solved using the system’s Riesz-spectral properties and bi-orthogonal eigenfunctions, then truncated to \(N\) dominant modes to compute the feedback gain; an observer is designed via pole placement.
  • Numerical evaluation uses finite-difference spatial discretization with 100 equidistributed points and RK45 time integration; parameters include \(D=2\times10^{-5}\,\mathrm{m^2/s}\), \(v=0.01\,\mathrm{m/s}\), \(k_r=-1.5\,\mathrm{s^{-1}}\), \(\tau=80\,\mathrm{s}\), \(R=0.3\), with \(Q=0.05\) and \(\Re=50\), comparing \(N=3\) and \(N=7\) controllers.

Limitations

  • Stated: observer gain is constrained by output noise and plant–model mismatches; the sensitivity analysis is deliberately limited in scope; future work is needed for non-isothermal reactors, MPC, measurement noise, plant–model mismatches, and eigenmode selection.
  • Evident: the study is purely numerical/simulation-based with no experimental validation; the model is linearized around steady state and assumes constant physical properties; no datasets were generated or analyzed.

Model-written summary. Check it against the paper before relying on it.

Integrity signals

Registry

Crossref · 10.1002/cjce.25629

Cites

30 of 30 references verified0 citation errors · 0 not checkable

Statistics

Nothing to recompute.

Claims the paper makes

1 of 11 cited sources checked · 0 supported · 0 flagged · accuracy not yet measured

  • Premisecitation

    Luenberger-based observers are well-suited for infinite-dimensional systems when the system parameters are perfectly known.

    “Luenberger-based observers are well-suited for infinite-dimensional systems when the system parameters are perfectly known.[27]”
    Quote in the paperNot a substantial claim1 of 1 sources checked
    • cites [27] source

      Section 3.3 says Luenberger-based observers are appropriate when system parameters are well known, and the conclusions specify perfect knowledge of those parameters. But Section 2 discusses extension to infinite-dimensional systems for asymptotic, exponential, and interval observers, not Luenberger-based observers; it describes the latter as suitable for less complex linear systems. Page numbers are not available in our copy. (LLM, conf=0.87)

      Experimental — accuracy not yet measured
  • Findingown data

    The full-state feedback regulator effectively stabilizes the system.

    “The results demonstrate that the full-state feedback regulator effectively stabilizes the system.”
    Quote in the paperSubstantial claim
  • Findingreasoning

    The system results in a non-self-adjoint operator.

    “The system results in a non-self-adjoint operator.”
    • Also stated in: § 2.3 | Adjoint operator · plain
      “Given that A is not self-adjoint (i.e., A ≠ A Ã ), their combined eigenmodes may still form a bi-orthonormal basis, typical of a Riesz-spectral operator.[16]”
    Quote in the paperSubstantial claim0 of 1 sources checked
    • cites [16] source
  • Findingreasoning

    For the linearized system to have an unstable steady state, the reaction coefficient k_r must be negative.

    “It has been observed that for the linearized system to have an unstable steady state, the reaction coefficient, k r , must be negative.”
    Quote in the paperNot a substantial claim
    • Rests on an assumption: A negative reaction coefficient can arise in certain reaction mechanisms such as autocatalytic reactions, enzyme-catalyzed reactions, or reactions involving inhibitory effects.
  • Findingnone given

    As long as the actual time delay of a system is less than the assumed delay used in the controller design, the controller is still able to stabilize the system within a finite time horizon, although transient deviations from the desired behaviour are observed.

    “It can be seen that as long as the actual time delay of a system is less than the assumed delay used in the controller design, the controller is still able to stabilize the system within a finite time horizon, although transient deviations from the desired behaviour are observed.”
    Quote in the paperSubstantial claim
  • Classified as probably not a substantial claim. 11
  • May combine two claims. 11
  • Probably not a substantial claim: may not pass S3 (load-bearing). May combine two claims.

    Findingown data

    Attempts to analytically solve the characteristic equation det Λ = 0 have failed; therefore, it is solved numerically using the parameters in Table 1.

    “Attempts to analytically solve the characteristic equation det Λ À Á ¼ 0 have failed; therefore, it is solved numerically using the parameters in Table 1.”
    Quote in the paperNot a substantial claim
  • May combine two claims.

    Findingreasoning

    The eigenvalues of A match the ones of its adjoint, confirming that A and A* form a bi-orthogonal basis according to Equation (12).

    “Following the same procedure for A Ã shows that the eigenvalues of A match the ones of its adjoint, confirming that A and A Ã form a bi-orthogonal basis according to Equation (12):”
    Quote in the paperNot a substantial claim
  • May combine two claims.

    Findingreasoning

    The observer-based controller successfully stabilizes the system within a finite time horizon using only output measurements instead of full state information, although its performance is slightly more sluggish than the full-state feedback regulator.

    “While the performance of the observer-based controller is slightly more sluggish compared to that of the full-state feedback regulator, it successfully stabilizes the system within a finite time horizon using only output measurements instead of full state information.”
    Quote in the paperSubstantial claim
  • May combine two claims.

    Findingreasoning

    The eigenvalues of both control systems are identical after the seventh mode, because the real parts of these eigenvalues are already sufficiently negative.

    “Note that the eigenvalues of both control systems are identical after the seventh mode, as the real parts of these eigenvalues are already sufficiently negative.”
    Quote in the paperNot a substantial claim
  • May combine two claims.

    Findingown data

    The controller designed with more eigenmodes (N = 7) performs better than the N = 3 controller, stabilizing the system quicker with lower cost function values in general.

    “However, the case where more eigenmodes are considered in the controller design shows better performance, as the higher dimensional controller is able to stabilize the system quicker with lower cost function values in general.”
    Quote in the paperNot a substantial claim
  • Classified as probably not a substantial claim.

    Premisecitation

    Mismatches between the dynamical properties of the original DPS and the approximate lumped parameter model can occur, negatively affecting the performance of the designed regulator.

    “While this method enables the use of standard regulator design techniques, mismatches between the dynamical properties of the original DPS and the approximate lumped parameter model can occur, negatively affecting the performance of the designed regulator.[4]”
    Quote in the paperSubstantial claim0 of 1 sources checked
    • cites [4] source
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Premisecitation

    Early lumping approximates the infinite-dimensional system with a finite-dimensional model.

    “One is early lumping, which approximates the infinitedimensional system with a finite-dimensional model.[2,3]”
    Quote in the paperNot a substantial claim0 of 2 sources checked
    • cites [2] source
    • cites [3] source
  • May combine two claims.

    Interpretationnone given

    The intrinsic time delay from the recycle process, overlooked in relevant literature, is modelled as a transport PDE, resulting in a system of coupled parabolic and hyperbolic PDEs.

    “The intrinsic time delay from the recycle process, thus far overlooked in relevant literature, is modelled as a transport partial differential equation (PDE), resulting in a system of coupled parabolic and hyperbolic PDEs.”
    Quote in the paperSubstantial claim
  • May combine two claims.

    Interpretationreasoning

    By utilizing the bi-orthogonal theorem, given that the generator is Riesz-spectral, a full-state feedback optimal LQ regulator is developed, followed by an output feedback regulator.

    “However, by utilizing the bi-orthogonal theorem, given that the generator is Riesz-spectral, a full-state feedback optimal LQ regulator is developed, followed by an output feedback regulator.”
    Quote in the paperSubstantial claim
  • May combine two claims.

    Premisecitation

    Qi et al. addressed the challenge of state delay imposed by a recycle stream in a system modelled by interconnected first-order hyperbolic partial integro differential equations (PIDEs), introducing a transport PDE to account for the in-domain recycle delay.

    “In another attempt, Qi et al. addressed the challenge of state delay imposed by a recycle stream in a system modelled by interconnected first-order hyperbolic partial integro differential equations (PIDEs), introducing a transport PDE to account for the in-domain recycle delay.[23]”
    Quote in the paperSubstantial claim0 of 1 sources checked
    • cites [23] source
  • Probably not a substantial claim: may not pass S2 (checkable).

    Interpretationnone given

    The assumption of instantaneous recycle does not resonate well with reality.

    “a simplifying assumption that does not resonate well with reality.”
    Quote in the paperNot a substantial claim
  • May combine two claims.

    Interpretationreasoning

    The model comprises a second-order parabolic PDE to capture the diffusion-convection-reaction nature of the reactor, coupled with a first-order hyperbolic PDE to account for the delay.

    “The model comprises a second-order parabolic PDE to capture the diffusion-convection-reaction nature of the reactor, coupled with a first-order hyperbolic PDE to account for the delay.”
    Quote in the paperSubstantial claim
    • The authors state this as an assumption: The system properties are constant against changes in temperature and pressure.
    • The authors state this as an assumption: The system output is the deviation of the reactant concentration from the steady-state measured at the reactor outlet.
    • The authors state this as an assumption: Transport lags in connecting lines are negligible.
  • Classified as probably not a substantial claim. May combine two claims.

    Premisereasoning

    The solution to the ORE is unique for any set of functions in the domain of operator A, so one can arbitrarily set x = φ_m and y = φ_n, the eigenfunctions of A.

    “Given that the solution to the ORE is unique for any set of functions in the domain of operator A, we can arbitrarily set x ¼ ϕ m and y ¼ ϕ n , that is, the eigenfunctions of A.”
    Quote in the paperSubstantial claim
  • Probably not a substantial claim: may not pass S3 (load-bearing), S4 (based).

    Premisenone given

    Danckwerts boundary conditions are particularly suited for the class of axial tubular reactors.

    “Particularly suited for the class of axial tubular reactors, Danckwerts boundary conditions are considered.”
    Quote in the paperNot a substantial claim
  • Classified as probably not a substantial claim.

    Interpretationreasoning

    The delay is modelled as a pure transport process, as if the first state is being transported from the reactor outlet to the inlet, experiencing a delay of τ time units while in the recycle stream.

    “The delay is thus modelled as a pure transport process, as if the first state x 1 ζ, t ð Þ is being transported from the reactor outlet to the inlet, experiencing a delay of τ time units while in the recycle stream.”
    Quote in the paperSubstantial claim
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Premisecitation

    Placing the poles of an observer-based controller to the left of those of the full-state feedback controller is common practice in the design of observer-based controllers for infinite-dimensional systems.

    “This practice is common in the design of observer-based controllers for infinite-dimensional systems.[15]”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [15] source
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Premisecitation

    Accounting for deviations from perfect mixing and piston flow and assuming negligible transport lags in connecting lines, the Danckwerts boundary conditions have become an inseparable part of modelling axial tubular reactors in the field of chemical engineering process control and dynamics.

    “Accounting for deviations from perfect mixing and piston flow and assuming negligible transport lags in connecting lines, [26] the Danckwerts boundary conditions have become an inseparable part of modelling axial tubular reactors in the field of chemical engineering process control and dynamics.”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [26] source
    • The authors state this as an assumption: Transport lags in connecting lines are negligible.
  • Probably not a substantial claim: may not pass S3 (load-bearing), S4 (based).

    Interpretationnone given

    In the absence of uncertainty in the system model, the observer gain can theoretically be designed so that the state estimation error converges to zero very fast compared to the full-state feedback regulator dynamics.

    “In the absence of uncertainty in the system model, the observer gain can theoretically be designed so that the state estimation error converges to zero very fast compared to full-state feedback regulator dynamics.”
    Quote in the paperNot a substantial claim
  • May combine two claims.

    Study design and conductreasoning

    The control law is derived directly in the infinite-dimensional space (a late-lumping approach), so the infinite-dimensional characteristics of the system are preserved in the control design.

    “The control law is derived directly in the infinite-dimensional space, fully capturing the continuous nature of the original system.”
    • Also stated in: § 5 | CONCLUSION · plain
      “a late lumping approach is employed, ensuring that the infinite-dimensional characteristics of the system are preserved in the control design.”
    Quote in the paperSubstantial claim
  • Probably not a substantial claim: may not pass S4 (based).

    Interpretationnone given

    The optimal full-state feedback gain calculated from the truncated matrix Riccati equation via Equation (20) ensures closed-loop stability.

    “The optimal full-state feedback gain is then calculated using Equation ( 20), ensuring closed-loop stability.”
    Quote in the paperNot a substantial claim
20 of 20
  • The authors state this as an assumption.

    The system properties are constant against changes in temperature and pressure.

    “It is worth noting that the system properties are assumed to be constant against changes in temperature and pressure.”
  • The authors state this as an assumption.

    The system output is the deviation of the reactant concentration from the steady-state measured at the reactor outlet.

    “The system output is assumed to be the deviation of the reactant concentration from the steadystate measured at the reactor outlet”
  • The authors state this as an assumption.

    Transport lags in connecting lines are negligible.

    “assuming negligible transport lags in connecting lines, [26]”
  • The paper relies on this without support.

    The presence of recycle is common in industrial reactor designs.

    “Although the presence of recycle is common in industrial reactor designs”
  • The paper relies on this without support.

    A negative reaction coefficient can arise in certain reaction mechanisms such as autocatalytic reactions, enzyme-catalyzed reactions, or reactions involving inhibitory effects.

    “Although rare, this scenario can arise in certain reaction mechanisms where the reaction rate decreases as the reactant concentration increases, such as autocatalytic reactions, enzyme-catalyzed reactions, or reactions involving inhibitory effects.”
  • The paper relies on this without support.

    The linearized model adequately represents the reactor dynamics near the steady state.

    “Considering the reaction term in general can be nonlinear, the model is further linearized around its steadystate”
  • The authors state this as an assumption.

    The infinite-dimensional system is boundary controlled, with the control input acting on the reactor inlet.

    “The infinite-dimensional system is assumed to be boundary controlled, with the control input acting on the reactor inlet.”
  • The paper relies on this without support.

    The time delay introduced by the recycle process has not been adequately addressed in the literature, despite being a common and intrinsic feature of such systems.

    “The notion of time delay introduced by the recycle process has not been adequately addressed in the literature despite being a common and intrinsic feature of such systems; introducing a rare example of state-delay in this field.”
  • The paper relies on this without support.

    Full access to the system's states is not feasible in realistic applications.

    “However, this assumption is not feasible in realistic applications.”
  • The paper relies on this without support.

    In practice, the observer gain is constrained by factors such as noise in the system output and plant-model mismatches.

    “In practice, however, the observer gain is constrained by factors such as noise in the system output and plantmodel mismatches.”
10 of 10

Self-check

Percentages, sums and reported differences re-computed from the paper’s own numbers.

Each contradiction between two passages listed here was confirmed by an independent check.

  • Reaction term changes sign in the PDE reformulation

    Major

    Equation (2) uses Àk r c for the reaction term, but Equation (4), presented as a reformulation of Equation (2), uses þ k r for the same state. The two equations therefore specify different reactor dynamics.

1 of 1

Cites

Flagged first, then by citations

1 of the 31 references couldn’t be matched to a known paper.

Research works printed but not linked: 1

  1. Christofides P. D., 2012, Nonlinear and Robust Control of PDE Systems; Systems & Control: Foundations & Applications

Cited by

Sorted by citations

Authors
Moadeli, B., Cassol, G. O., & Dubljevic, S.
Affiliations
University of Alberta (CA)
Corresponding author
Moadeli, Behrad
Venue
The Canadian Journal of Chemical Engineering
Publisher
Wiley
Published
2025-02-06
Volume
103
Issue
8
Pages
3751-3766
ISSN
  • 0008-4034 (ISSN-L)
  • 1939-019X
OpenAlex
W4407202974
Cited by
4
References
31
Citations by year
2025: 4
FWCI
1.57
Type
journal article
Language
en
Open access
Locations
The Canadian Journal of Chemical Engineering (publishedVersion, cc-by-nc-nd)
Topics
  • Physical Sciences › Engineering › Control and Systems Engineering › Stability and Controllability of Differential Equations
  • Physical Sciences › Engineering › Control and Systems Engineering › Advanced Control Systems Optimization
  • Physical Sciences › Engineering › Control and Systems Engineering › Control Systems and Identification
Keywords
optimal control, tubular reactor, recycle streams, axial dispersion, state delay, Danckwerts boundary conditions, boundary control, linear quadratic regulator, operator Riccati equation, Luenberger observer, full state feedback, output feedback, distributed parameter systems

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