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On the state and stability of fuel cell catalyst inks
Open accessPublished version of a preprint
Abstract
Catalyst layers (CL) as an active component of the catalyst coated membrane (CCM) form the heart of proton electrolyte membrane fuel cells (PEMFC). For optimum performance of the fuel cell, obtaining suitable structural and functional characteristics for the CL is crucial. Direct tuning of the microstructure and morphology of the CL is non-trivial; hence catalyst inks as catalyst layer precursors need to be modulated, which are then applied onto a membrane, to form the CCM. Obtaining favorable dispersion characteristics forms an important prerequisite in engineering catalyst inks for large scale manufacturing. In order to facilitate a knowledge-based approach for developing fuel cell inks, this work introduces new tools and methods to study both the dispersion state and stability characteristics, simultaneously. Catalyst inks were prepared using different processing methods which include stirring and ultrasonication. The proposed tools are used to characterize and elucidate the effects of the processing method. Structural characterization of the dispersed particles and their assemblages was carried out by means of transmission electron microscopy. Analytical centrifugation (AC) was used to study the state and stability of inks. Herein, we introduce new concepts, S score and stability trajectory , for a time-resolved assessment of inks in their native state using AC. The findings were validated and rationalized using transmittograms as a direct visualization technique. The flowability of inks was investigated by rheological measurements. It was found that probe sonication only up to an optimum amplitude leads to a highly stable colloidal ink.
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Probe sonication is highly efficient in preparing a highly stable colloidal ink.
“Recently, probe sonication was found to be highly efficient in preparing a highly stable colloidal ink [166].”
From Recent Advances on PEM Fuel Cells: From Key Materials to Membrane Electrode Assembly (2023) · cites this paper as [166]
The Abstract says probe sonication produced a highly stable colloidal ink only up to an optimum amplitude. Section 4.3.2 reports that the higher-amplitude sample (UB+S70) was less stable than UB+S20. The citing sentence captures the favorable result but omits this important condition. (LLM, conf=0.87)
Experimental — accuracy not yet measuredAppropriate and effective dispersion forms homogeneous catalyst ink, leading to higher colloidal stability.
“Appropriate and effective dispersion process could form a homogeneous catalyst ink, leading to higher colloidal stability [158,160].”
From Effect of Catalyst Ink and Formation Process on the Multiscale Structure of Catalyst Layers in PEM Fuel Cells (2022) · cites this paper as [160]
Analytical centrifugation (AC) is a nondestructive technique to study particle migration behavior.
“For example, analytical centrifugation (AC) is a nondestructive technique to study particle migration behavior [166];”
From Recent Advances on PEM Fuel Cells: From Key Materials to Membrane Electrode Assembly (2023) · cites this paper as [166]
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Citations
Cites
Fuel Cell Catalyst Layers: A Polymer Science Perspective
Holdcroft, S. (2014) · Chemistry of Materials · doi:10.1021/cm401445h · Cited by 481
Wang, M., Park, J. H., Kabir, S., Neyerlin, K. C., Kariuki, N. N., Lv, H., Stamenkovic, V. R., Myers, D. J., Ulsh, M., & Mauger, S. A. (2019) · ACS Applied Energy Materials · doi:10.1021/acsaem.9b01037 · Cited by 192
Rheological Investigation on the Microstructure of Fuel Cell Catalyst Inks
Khandavalli, S., Park, J. H., Kariuki, N. N., Myers, D. J., Stickel, J. J., Hurst, K., Neyerlin, K. C., Ulsh, M., & Mauger, S. A. (2018) · ACS Applied Materials & Interfaces · doi:10.1021/acsami.8b15039 · Cited by 153
Sassin, M. B., Garsany, Y., Gould, B. D., & Swider-Lyons, K. E. (2017) · Analytical Chemistry · doi:10.1021/acs.analchem.6b03005 · Cited by 143
The importance of ultrasonic parameters in the preparation of fuel cell catalyst inks
Pollet, B. G., & Goh, J. T. E. (2014) · Electrochimica Acta · doi:10.1016/j.electacta.2013.09.160 · Cited by 117
Bapat, S., & Segets, D. (2020) · ACS Applied Nano Materials · doi:10.1021/acsanm.0c01467 · Cited by 37
Self-citationFormulation of carbon black-ionomer dispersions for thin film formation in fuel cells
Hoffmann, E., Zhang, S., Thoma, M., Damm, C., & Peukert, W. (2019) · Particuology · doi:10.1016/j.partic.2018.08.001 · Cited by 34
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Cited by
Sorted by citations
Recent Advances on PEM Fuel Cells: From Key Materials to Membrane Electrode Assembly
Mo, S., Du, L., Huang, Z., Chen, J., Zhou, Y., Wu, P., Meng, L., Wang, N., Xing, L., Zhao, M., et al. (2023) · Electrochemical Energy Reviews · doi:10.1007/s41918-023-00190-w · Cited by 277
Liu, H., Ney, L., Zamel, N., & Li, X. (2022) · Applied Sciences · doi:10.3390/app12083776 · Cited by 85
Metadata
- Authors
- Bapat, S., Giehl, C., Kohsakowski, S., Peinecke, V., Schäffler, M., & Segets, D.
- Affiliations
- University of Duisburg-Essen (DE)
- The Hydrogen and Fuel Cell Center (DE)
- Corresponding author
- Segets, Doris
- Venue
- Advanced Powder Technology
- Publisher
- Elsevier BV
- Published
- 2021-10
- Volume
- 32
- Issue
- 10
- Pages
- 3845-3859
- ISSN
- 0921-8831 (ISSN-L)
- OpenAlex
- W3112195032
- Cited by
- 38
- References
- 7
- Citations by year
- 2026: 6 · 2025: 7 · 2024: 11 · 2023: 8 · 2022: 2 · 2021: 4
- FWCI
- 1.84
- Type
- journal article
- Language
- en
- Open access
- hybrid
- doi.org
- Licence
- Locations
- Advanced Powder Technology (publishedVersion, cc-by-nc-nd)
- ChemRxiv (acceptedVersion, cc-by-nc-nd)
- Royal College of Surgeons in Ireland (submittedVersion, cc-by-nc-nd)
- Funders
- Bundesministerium fur Bildung und Forschung Dienststelle Bonn
- Bundesministerium fur Wirtschaft und Energie
- Topics
- Physical Sciences › Engineering › Electrical and Electronic Engineering › Fuel Cells and Related Materials
- Physical Sciences › Energy › Renewable Energy, Sustainability and the Environment › Electrocatalysts for Energy Conversion
- Physical Sciences › Materials Science › Materials Chemistry › Advancements in Solid Oxide Fuel Cells
- Keywords
- catalyst ink, proton exchange membrane fuel cells, catalyst layer, catalyst coated membranes, ink stability, colloidal dispersions, analytical centrifugation, sonication, stirring, ink rheology, S-score, particle dispersion
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