Fuel ethanol production: Process design trends and integration opportunities
Abstract
Current fuel ethanol research and development deals with process engineering trends for improving biotechnological production of ethanol. In this work, the key role that process design plays during the development of cost-effective technologies is recognized through the analysis of major trends in process synthesis, modeling, simulation and optimization related to ethanol production. Main directions in techno-economical evaluation of fuel ethanol processes are described as well as some prospecting configurations. The most promising alternatives for compensating ethanol production costs by the generation of valuable co-products are analyzed. Opportunities for integration of fuel ethanol production processes and their implications are underlined. Main ways of process intensification through reaction-reaction, reaction-separation and separation-separation processes are analyzed in the case of bioethanol production. Some examples of energy integration during ethanol production are also highlighted. Finally, some concluding considerations on current and future research tendencies in fuel ethanol production regarding process design and integration are presented.
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Fermentable sugars such as glucose, fructose, maltose, and rhamnose are used as substrates by microorganisms, which convert them to ethanol and CO2.
“Fermentable sugars, such as glucose, fructose, maltose, and rhamnose, are used as substrates by microorganisms in the fermentation process, which converts them to ethanol and CO2 [121, 122].”
From The promising future of microalgae: Current status, challenges, and optimization of a sustainable and renewable industry for biofuels, feed, and other products (2018) · cites this paper as [121]
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- Authors
- Cardona, C. A., & Sánchez, Ó. J.
- Affiliations
- Universidad de Caldas (CO)
- ORCID
- Sánchez, Óscar J.
- Venue
- Bioresource Technology
- Publisher
- Elsevier BV
- Published
- 2007-09
- Volume
- 98
- Issue
- 12
- Pages
- 2415-2457
- ISSN
- 0960-8524 (ISSN-L)
- OpenAlex
- W2069643744
- Cited by
- 1,032
- References
- 252
- Citations by year
- 2026: 17 · 2025: 26 · 2024: 24 · 2023: 33 · 2022: 37 · 2021: 44 · 2020: 37 · 2019: 50 · 2018: 63 · 2017: 72 · 2016: 66 · 2015: 69 · 2014: 72 · 2013: 103 · 2012: 66
- FWCI
- 4.59
- Type
- journal article
- Language
- en
- Open access
- closed
- Locations
- Bioresource Technology (publishedVersion)
- PubMed (publishedVersion)
- Topics
- Physical Sciences › Engineering › Biomedical Engineering › Biofuel production and bioconversion
- Physical Sciences › Engineering › Control and Systems Engineering › Process Optimization and Integration
- Life Sciences › Biochemistry, Genetics and Molecular Biology › Molecular Biology › Microbial Metabolic Engineering and Bioproduction
- Keywords
- fuel ethanol production, process design, process synthesis, process modeling and simulation, process optimization, techno-economic analysis, coproducts, process integration, process intensification, energy integration, bioethanol
- MeSH terms
- Ethanol, Biotechnology, Cellulose, Computer Simulation, Conservation of Natural Resources, Energy-Generating Resources, Fermentation, Lignin, Research, Starch, Sucrose, Biomass
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