Performance Improvement of Microchannel Heat Exchangers with Modified Louver Fins under Frosting Conditions
Open accessAbstract
Microchannel heat exchangers (MCHX) are increasingly being used in refrigeration and heat pumps due to their superior thermal-hydraulic properties. However, when the MCHX surface temperature drops below the freezing point, frost will accumulate on the fin surface, which significantly affects the heat transfer performance. In this study, a modified MCHX with extended windward fins was developed to improve the frosting performance. The thermal-hydraulic performance of the modified MCHX and conventional MCHX were compared and evaluated under frosting conditions. Results show that the extended fins on the windward side capture a large amount of frost and delay the rapid blockage of air flow passage by frost. The modified MCHX structure makes the frost more evenly distributed. During the 60 min frosting cycle, the total heat transfer capacity and the mass of the accumulated frost of the modified MCHX are 9.6–49.7% and 10.3–46.9% higher than the conventional MCHX, respectively. Furthermore, the modified MCHX has greater potential to improve the thermal-hydraulic performance under the condition of more uneven frost layer distribution. The purpose of this work is to provide useful guidance for the optimal design of MCHX under frosting conditions.
AI snapshot
Written from the paper’s full text.
TL;DR
A modified microchannel heat exchanger (MCHX-A) with windward fins extended 4 mm beyond the flat tube was experimentally compared with a conventional MCHX (MCHX-B) under frosting conditions. MCHX-A delayed frost blockage, distributed frost more evenly, and achieved higher heat transfer capacity and frost accumulation over a 60 min frosting cycle.
Key findings
- During the 60 min frosting cycle, MCHX-A’s total heat transfer capacity and accumulated frost mass were 9.6–49.7% and 10.3–46.9% higher than MCHX-B, respectively.
- The maximum heat transfer capacity improvement was 49.7% at inlet coolant temperature −10 °C, RH 90%, and air velocity 0.6 m/s; the minimum was 9.6% at −7 °C, RH 80%, and 1.5 m/s.
- MCHX-B generally had higher air-side pressure drop than MCHX-A, with a maximum difference of 8 Pa greater than MCHX-A under all frosting conditions.
- Higher RH and lower inlet coolant temperature promoted faster frost growth and earlier heat transfer decline; higher air velocity increased frost mass and pressure drop but improved frost uniformity.
Methods
- Experimental setup: environmental chamber, air duct, thermostatic water tank, test sample, data acquisition, CCD camera, straighteners, heater for defrosting; T-type thermocouples, hot-wire anemometer, differential pressure sensor, and humidity transmitter.
- Two MCHX samples: MCHX-A had windward fins extended 4 mm beyond the flat tube; MCHX-B had windward fins flush with the flat tube and leeward fins extended. Flat tubes were vertical, with serpentine louver fins.
- Test conditions: inlet air temperature fixed at 2 °C; RH 80% and 90%; inlet coolant temperature −7 °C and −10 °C; frontal air velocity 0.6, 1.0, and 1.5 m/s. Each test included 60 min frosting followed by 10 min defrosting. Data reduction covered frost mass, air-side and coolant-side heat transfer, and pressure drop; relative uncertainties were ±0.4–1.3% for pressure drops, ±6.6–9.8% for frost formation rate, and ±5.2–6.9% for heat transfer rate.
Limitations
- The paper does not state a limitations section.
- Evident from the text: only two fin configurations and one windward extension length (4 mm) were tested, so the optimal extension length or other geometries were not explored.
- Evident from the text: results are limited to a single 60 min frosting cycle followed by 10 min defrosting, with no repeated frosting/defrosting cycles or long-term performance assessment; tests were conducted under controlled laboratory conditions with fixed inlet air temperature and limited ranges of RH, coolant temperature, and air velocity.
Model-written summary. Check it against the paper before relying on it.
Integrity signals
Registry
Cites
Statistics
Claims the paper makes
6 of 19 cited sources checked · 3 supported · 0 flagged · accuracy not yet measured
- Premisecitation
Louver fins have many edges and corners that can serve as frost nucleation points during frosting.
“This is because the louver fins have many edges and corners, which can serve as frost nucleation points in the frosting process [11,12].”
Quote in the paperSubstantial claim1 of 2 sources checked- cites [11] Yang, 2021, Condensation frosting and passive anti-frosting, Cell Rep. Phys. Sci. source
In “Mitigation of frost accumulation” (page not provided), the review says convex tips can be preferred condensation and frosting sites. “Inhibition of ice nucleation” (page not provided) also describes how convex and concave geometries differ in their effect on ice nucleation. The passages do not identify louver fins or establish that their particular edges and corners serve as nucleation points. (LLM, conf=0.84)
Experimental — accuracy not yet measured - cites [12] Sheng, 2020, Condensate drainage on slit or louvered fins in microchannel heat exchangers for anti-frosting, Energy Build. source
- Premisecitation
For the design of a microchannel heat exchanger, to pursue a compact structure, the windward-side fin area is often smaller.
“However, for the design of the MCHX, to pursue a compact structure, the windward side fin area is often smaller [31].”
Quote in the paperSubstantial claim1 of 1 sources checked- cites [31] Qasem, 2018, Compact and microchannel heat exchangers: A comprehensive review of air-side friction factor and heat transfer correlations, Energy Convers. Manag. source
The Introduction (p. 4) supports the compactness premise, describing microchannel heat exchangers as requiring less space than conventional compact heat exchangers. But neither that passage nor the air-side design discussion (Introduction, p. 5) says that the windward-side fin area is often smaller to achieve compactness. (LLM, conf=0.78)
Experimental — accuracy not yet measured
- Findingown data
The frost blockage of MCHX-A was not as severe as that of MCHX-B.
“By comparing these pictures, we can see that the frost blockage of the MCHX-A was not as severe as that of the MCHX-B.”
Quote in the paperSubstantial claim - Findingreasoning
In the early stages of frosting, frost usually forms where the fin and the flat tube are in contact because the temperature is lower there.
“In the early stages of frosting, frost usually forms where the fin and the flat tube are in contact because the temperature is lower there.”
Quote in the paperNot a substantial claim - Findingown data
At 30 min, the frost-blocking situation of MCHX-B was much more severe than that of MCHX-A.
“At 30 min, the frost-blocking situation of the MCHX-B was much more severe than that of the MCHX-A.”
Quote in the paperSubstantial claim
- Findingown data
At 2 min, frost first formed at the base of the fin due to the low temperature of the fin base.
“At 2 min, the frost first formed at the base of the fin due to the low temperature of the fin base.”
Quote in the paperNot a substantial claim - Findingreasoning
Higher relative humidity caused a rapid decrease in the heat transfer rate.
“As expected, the higher RH caused a rapid decrease in the heat transfer rate.”
Quote in the paperSubstantial claim - Findingnone given
As the frost progresses, the extended fins on the windward side begin to capture the frost.
“As the frost progresses, the extended fins on the windward side begin to capture the frost.”
Quote in the paperSubstantial claim - Findingown data
During the 60 min frosting cycle, the mass of accumulated frost of the modified MCHX is 10.3-46.9% higher than that of the conventional MCHX.
“During the 60 min frosting cycle, the total heat transfer capacity and the mass of the accumulated frost of the modified MCHX are 9.6-49.7%and 10.3-46.9%higher than the conventional MCHX, respectively.”
Quote in the paperSubstantial claim - Findingnone given
Higher inlet air velocity resulted in better frosting uniformity on the heat exchanger.
“However, the higher inlet air velocity resulted in better frosting uniformity on the heat exchanger.”
Quote in the paperSubstantial claim - Findingown data
The coolant inlet temperature has a significant effect on the heat transfer rate.
“Furthermore, the coolant inlet temperature has a significant effect on the heat transfer rate.”
Quote in the paperSubstantial claim - Findingreasoning
Relative humidity had a significant effect on the heat transfer rate.
“On the whole, RH had a significant effect on the heat transfer rate.”
Quote in the paperSubstantial claim - Findingnone given
MCHX-B can have a maximum pressure drop difference of 8 Pa greater than MCHX-A under all frosting conditions.
“MCHX-B can have a maximum pressure drop difference of 8 Pa greater than MCHX-A under all frosting conditions.”
Quote in the paperNot a substantial claim - Findingown data
The overall frost accumulation of MCHX-A is 10.3-46.9% higher than that of MCHX-B under different frosting conditions, including during the 60 min frosting cycle.
“The overall frost accumulation of MCHX-A is 10.3-46.9%higher than that of MCHX-B under different frosting”
- Also stated in: § 4. Conclusions · plain
“(3) During the 60 min frosting cycle, the total heat transfer capacity and the mass of frost of the MCHX-A are 9.6-49.7%and 10.3-46.9%higher than the MCHX-B, respectively.”
Quote in the paperSubstantial claim - Also stated in: § 4. Conclusions · plain
- Findingown data
The modified MCHX structure makes the frost more evenly distributed.
“The modified MCHX structure makes the frost more evenly distributed.”
Quote in the paperSubstantial claim - Findingnone given
Frost is mainly deposited on the windward side of the heat exchanger.
“(1) Frost is mainly deposited on the windward side of the heat exchanger.”
Quote in the paperSubstantial claim - Findingown data
The inlet temperature of the coolant had a significant influence on the frost accumulation rate.
“Furthermore, the inlet temperature of the coolant also had a significant influence on the frost accumulation rate.”
Quote in the paperSubstantial claim - Findingreasoning
As shown in Figure 6b, the more serious the frost condition, the more uneven the frost layer distribution.
“As shown in Figure 6b, the more serious the frost condition, the more uneven the frost layer distribution.”
Quote in the paperSubstantial claim - Findingnone given
Irrespective of inlet coolant temperature and relative humidity, the impact of wind speed on the mass of frost was more significant.
“Irrespective of the inlet coolant temperature and RH, the impact of wind speed on the mass of frost was more significant.”
Quote in the paperNot a substantial claim - Findingown data
The extended fins on the windward side capture a large amount of frost and delay the rapid blockage of the air flow passage by frost.
“Results show that the extended fins on the windward side capture a large amount of frost and delay the rapid blockage of air flow passage by frost.”
Quote in the paperSubstantial claim - Findingown data
In the early stage of frosting, frost mainly grows in the area where the fin and the flat tube are in contact because of the lower surface temperature.
“(2) In the early stage of frosting, frost mainly grows in the area where the fin and the flat tube are in contact because of the lower surface temperature.”
Quote in the paperSubstantial claim - Findingown data
For all experimental conditions, the pressure drop at ua = 1 m/s was 26.1-56.4% higher than at ua = 0.6 m/s.
“For all the experimental conditions, the pressure drop at ua = 1 m/s was 26.1-56.4% higher than that of the ua = 0.6 m/s.”
Quote in the paperNot a substantial claim - Findingreasoning
The overall heat transfer capacity of MCHX-A was 9.6-49.7% higher than that of MCHX-B under different frosting conditions.
“The overall heat transfer capacity of MCHX-A was 9.6-49.7%higher than that of MCHX-B under different frosting conditions.”
- Also stated in: § Abstract · plain
“During the 60 min frosting cycle, the total heat transfer capacity and the mass of the accumulated frost of the modified MCHX are 9.6-49.7%and 10.3-46.9%higher than the conventional MCHX, respectively.”
Quote in the paperSubstantial claim - Also stated in: § Abstract · plain
- Findingreasoning
The frost accumulation of MCHX-A was always larger than that of MCHX-B under different frosting conditions.
“It can be seen in Figure 8 that the frost accumulation of MCHX-A was always larger than that of MCHX-B under different frosting conditions.”
Quote in the paperSubstantial claim - Findingreasoning
The frost accumulation of MCHX-A at lower air velocity (0.6 m/s) increased the most compared with that of MCHX-B at four frosting conditions.
“In general, the frost accumulation of MCHX-A at lower air velocity (0.6 m/s) increased the most compared with that of MCXH-B at four frosting conditions.”
Quote in the paperNot a substantial claim - Findingown data
The inlet air velocity had the greatest effect on pressure drop.
“The inlet air velocity had the greatest effect on pressure drop.”
Quote in the paperNot a substantial claim - Findingreasoning
With increasing air velocity, the proportion of improvement gradually decreased.
“With the increase of u a , the proportion of improvement gradually decreased.”
Quote in the paperSubstantial claim - Findingreasoning
The heat transfer capacity of MCHX-A is greater than that of MCHX-B.
“As expected, the heat transfer capacity of MCHX-A is greater than that of MCHX-B.”
Quote in the paperSubstantial claim - Findingreasoning
The heat transfer capacity of MCHX-A at lower air velocity (0.6 m/s) increased the most compared with MCHX-B at four frosting conditions.
“Moreover, the heat transfer capacity of MCHX-A at lower air velocity (0.6 m/s) increased the most compared with that of MCXH-B at four frosting conditions, as shown in Figure 6.”
Quote in the paperSubstantial claim - Findingnone given
With an increase in air velocity, the frost layer uniformity is improved.
“With the increase of air velocity, the frost layer uniformity is improved, and the proportion of MCHX-A improving heat transfer performance decreases gradually.”
Quote in the paperSubstantial claim - Findingreasoning
Under conditions where relative humidity and inlet coolant temperature promote frost growth, MCHX-A had a greater increase in frosting mass compared with MCHX-B.
“In addition, under the condition that the RH and inlet coolant temperature changed to promote frost growth, compared with MCHX-B, the MCHX-A had a greater increase in frosting mass.”
Quote in the paperSubstantial claim - Findingown data
For all inlet air velocities (0.6 m/s, 1 m/s, 1.5 m/s), the mass of frost at RH = 90% is 33.0-50.2% greater than at RH = 80% at 10 min.
“Comparing Figure 7a and Figure 7b, for all inlet air velocity (0.6 m/s, 1 m/s, 1.5 m/s), the mass of frost at RH = 90% is 33.0-50.2%greater than that of the RH = 80% at 10 min.”
Quote in the paperSubstantial claim - Findingreasoning
MCHX-A can improve the heat transfer capacity by a maximum of 49.7% compared with MCHX-B at Tc,in = -10°C, RH = 90%, and ua = 0.6 m/s.
“Therefore, in this study, the MCHX-A can improve the heat transfer capacity by a maximum of 49.7% compared with MCHX-B in T c,in = -10 • C, RH = 90%, and u a = 0.6 m/s.”
Quote in the paperSubstantial claim - Findingown data
The pressure drop increases rapidly in the early frosting stage.
“It can be seen from Figure 9b, d that the pressure drop increases rapidly in the early frosting stage.”
Quote in the paperNot a substantial claim - Findingreasoning
The trend of decreasing improvement proportion with increasing air velocity was similar to that of heat transfer capacity.
“This trend was similar to that of the heat transfer capacity.”
Quote in the paperNot a substantial claim - Findingreasoning
Relative humidity also has a significant effect on the rate of increase in pressure drop.
“Similarly, RH also has a significant effect on the rate of increase in pressure drop.”
Quote in the paperSubstantial claim - Findingown data
For all inlet air velocities and air relative humidities, the frost accumulation at Tc,in = -10 °C was 7.0-19.1% higher than at Tc,in = -7 °C at 10 min.
“For all inlet air velocity (0.6 m/s, 1 m/s, 1.5 m/s) and the air RH (80% and 90%), the frost accumulation at T c,in = -10 • C was 7.0-19.1% higher than that of the T c,in = -7 • C at 10 min.”
Quote in the paperSubstantial claim - Findingown data
For all inlet coolant temperatures and relative humidities, the mass of frost at ua = 1.0 m/s was 21.9-64.7% higher than at ua = 0.6 m/s.
“For all the inlet coolant temperatures (-7 • C and -10 • C) and the inlet relative humidity (RH = 80% and RH = 90%), the mass of frost at u a = 1.0 m/s was 21.9-64.7%higher than that of the u a = 0.6 m/s.”
Quote in the paperSubstantial claim - Findingreasoning
MCHX-A shows better heat transfer performance than MCHX-B as the frost progresses.
“Therefore, the heat transfer rate of the MCHX-A is nearly the same as that of the MCHX-B at the early frosting stage, and the former shows better heat transfer performance than the latter as the frost progresses.”
Quote in the paperSubstantial claim - Findingreasoning
The overall thermal performance of MCHX-A is improved by more than 27% compared with MCHX-B.
“Therefore, MCHX-A has the greatest potential to improve thermal performance, and the overall thermal performance is improved by more than 27%.”
Quote in the paperSubstantial claim - Findingown data
During the 60 min frosting cycle, the total heat transfer capacity of MCHX-A is 9.6-49.7% higher than that of MCHX-B.
“(3) During the 60 min frosting cycle, the total heat transfer capacity and the mass of frost of the MCHX-A are 9.6-49.7%and 10.3-46.9%higher than the MCHX-B, respectively.”
Quote in the paperSubstantial claim - Findingown data
The pressure drops for RH = 90% are about 16.5-98.1% higher than those for RH = 80% at 20 min.
“The pressure drops for RH = 90% are about 16.5-98.1%higher than that of RH = 80% at 20 min.”
Quote in the paperNot a substantial claim - Findingreasoning
The heat transfer rate of MCHX-A is nearly the same as that of MCHX-B at the early frosting stage.
“Therefore, the heat transfer rate of the MCHX-A is nearly the same as that of the MCHX-B at the early frosting stage, and the former shows better heat transfer performance than the latter as the frost progresses.”
Quote in the paperSubstantial claim - Findingown data
The difference in pressure drop between the two heat exchangers is affected by frosting conditions and frosting time.
“The difference in pressure drop between two heat exchangers is affected by frosting conditions and frosting time.”
Quote in the paperSubstantial claim - Findingreasoning
With an increase in air velocity, the proportion of improvement gradually decreased.
“With the increase of u a , the proportion of improvement gradually decreased.”
Quote in the paperSubstantial claim - Findingreasoning
Irrespective of inlet coolant temperature, air velocity, and fin structures, the effect of relative humidity on pressure drop is significant.
“Irrespective of the inlet coolant temperature, air velocity, and fin structures, the effect of RH on pressure drop is significant.”
Quote in the paperSubstantial claim - Findingreasoning
The pressure drop of MCHX-B was greater than that of MCHX-A under frosting conditions.
“As expected, the pressure drop of MCHX-B was usually greater than that of MCHX-A because MCHX-A has a smaller blocking ratio than MCHX-B during frosting.”
- Also stated in: § 4. Conclusions · plain
“In addition, the pressure drop of MCHX-B is larger than that of MCHX-A under all frosting conditions.”
Quote in the paperSubstantial claim - Also stated in: § 4. Conclusions · plain
- Findingreasoning
Relative humidity had a significant impact on the frost accumulation rate of the microchannel heat exchangers under frosting conditions.
“It can be noticed from Figure 7 that the RH had a significant impact on the frost rate.”
Quote in the paperSubstantial claim - Findingnone given
With an increase in air velocity, the amount of frost on the fin surface increases significantly.
“Besides, with the increase of u a , the amount of frost on the fin surface will increase significantly.”
Quote in the paperSubstantial claim - Findingown data
At RH = 90%, the mass of frost is 18.8-61.2% greater than at RH = 80% at 10 min for the conditions of Figure 7c and Figure 7d.
“Similarly, compared with Figure 7c and Figure 7d, at RH = 90%, an increase in the mass of frost of 18.8-61.2%was observed as compared to RH = 80% at 10 min.”
Quote in the paperNot a substantial claim - Findingown data
MCHX-A can improve the thermal performance by a minimum of 9.6% compared with MCHX-B at Tc,in = -7 °C, RH = 80%, and ua = 1.5 m/s.
“Meanwhile, the MCHX-A can improve the thermal performance by a minimum of 9.6% compared with MCHX-B in T c,in = -7 • C, RH = 80%, and u a = 1.5 m/s.”
Quote in the paperSubstantial claim - Interpretationreasoning
Increasing the fin area on the windward side is an effective method to delay frost blocking on the front side.
“To delay frost blocking on the front side, increasing the fin area on the windward side is an effective method.”
Quote in the paperNot a substantial claim - Interpretationreasoning
Frost blocking on the front-side louver fin is the main factor that reduces the heat transfer rates of microchannel heat exchangers.
“As demonstrated above, the frost blocking on the front side louver fin is the main factor that reduces the heat transfer rates of MCHX.”
Quote in the paperSubstantial claim - Interpretationreasoning
Delaying the fast blocking on the front side is a very effective method to improve the frosting performance of a microchannel heat exchanger.
“Delaying the fast blocking on the front side is a very effective method to improve the frosting performance of MCHX.”
Quote in the paperSubstantial claim - Premisecitation
A smaller louver fin pitch facilitates the formation of ice bridges, potentially promoting the frost layer growth rate.
“In addition, the smaller louver fin pitch facilitates the formation of ice bridges, thus potentially promoting the frost layer growth rate [13].”
Quote in the paperNot a substantial claim0 of 1 sources checked- cites [13] Li, 2022, An experimental investigation on the frosting and defrosting process of an outdoor heat exchanger in an air conditioning heat pump system for electric vehicles, Appl. Therm. Eng. source
- Interpretationreasoning
The extended fins on the windward side catch a lot of frost.
“This is mainly influenced by: (1) The extended fins on the windward side catch a lot of frost.(2) The fins extending on the windward side make the heat exchanger frosting more uniform.”
Quote in the paperSubstantial claim - Interpretationnone given
As the inlet coolant temperature and relative humidity change to promote frost layer growth, the potential of MCHX-A to improve heat transfer capacity increases.
“In addition, as the inlet coolant temperature and RH change to promote frost layer growth, the potential of MCHX-A to improve heat transfer capacity increases.”
Quote in the paperSubstantial claim - Interpretationreasoning
At a higher relative humidity, the increase in frost growth rate led to increased air-side pressure drop.
“At a higher RH, the increase in frost growth rate led to the increased air-side pressure drop.”
Quote in the paperSubstantial claim - Interpretationreasoning
MCHX-A has greater potential to improve the thermal-hydraulic performance of MCHX at lower air velocity (0.6 m/s), where the frost layer distribution is more uneven.
“(4) The MCHX-A has greater potential to improve the thermal-hydraulic performance of MCHX at lower air velocity (0.6 m/s), where the frost layer distribution is more uneven.”
Quote in the paperSubstantial claim - Interpretationreasoning
The more uneven the frost layer distribution, the greater the potential of MCHX-A to improve the heat transfer performance.
“In conclusion, the more uneven the frost layer distribution, the greater the potential of MCHX-A to improve the heat transfer performance.”
Quote in the paperSubstantial claim - Interpretationreasoning
Under the condition of poor frosting uniformity, the microchannel heat exchanger with lengthened fins on the windward side has greater potential to improve thermal performance.
“Under the condition of poor frosting uniformity, the MCHX with lengthened fins on the windward side has greater potential to improve thermal performance.”
Quote in the paperSubstantial claim - Interpretationreasoning
A microchannel heat exchanger with fins extended on the windward side can effectively improve frosting uniformity.
“The MCHX with fins extended on the windward side can effectively improve the frosting uniformity, and the worse the frosting uniformity, the greater the potential for improvement.”
Quote in the paperSubstantial claim - Interpretationreasoning
MCHX-A has the greatest potential to improve thermal performance.
“Therefore, MCHX-A has the greatest potential to improve thermal performance, and the overall thermal performance is improved by more than 27%.”
Quote in the paperSubstantial claim - Interpretationreasoning
The fins extending on the windward side make the heat exchanger frosting more uniform.
“This is mainly influenced by: (1) The extended fins on the windward side catch a lot of frost.(2) The fins extending on the windward side make the heat exchanger frosting more uniform.”
Quote in the paperSubstantial claim - Interpretationreasoning
The distribution uniformity of the frost layer was worse under conditions that promote frost growth.
“Therefore, the distribution uniformity of the frost layer was worse.”
Quote in the paperSubstantial claim - Interpretationreasoning
The worse the frosting uniformity, the greater the potential for improvement.
“The MCHX with fins extended on the windward side can effectively improve the frosting uniformity, and the worse the frosting uniformity, the greater the potential for improvement.”
Quote in the paperSubstantial claim - Interpretationreasoning
MCHX-A has a smaller blocking ratio than MCHX-B during frosting.
“As expected, the pressure drop of MCHX-B was usually greater than that of MCHX-A because MCHX-A has a smaller blocking ratio than MCHX-B during frosting.”
Quote in the paperSubstantial claim - Interpretationreasoning
The rapid growth of the frost layer led to blockage of the free airflow passage, resulting in a rapid rise of the air-side pressure drop.
“The rapid growth of the frost layer led to a blockage of the free airflow passage, resulting in the rapid rise of the air-side pressure drop.”
Quote in the paperSubstantial claim - Interpretationnone given
The modified MCHX has greater potential to improve thermal-hydraulic performance under the condition of more uneven frost layer distribution.
“Furthermore, the modified MCHX has greater potential to improve the thermal-hydraulic performance under the condition of more uneven frost layer distribution.”
Quote in the paperNot a substantial claim - Interpretationreasoning
Due to the higher heat transfer capacity of MCHX-A, the accumulation of frost on MCHX-A was bound to be greater.
“In general, due to the higher heat transfer capacity of MCHX-A, the accumulation of frost on MCHX-A was bound to be greater, but the increased frost was more evenly distributed on the fin, so its frosting performance was better.”
Quote in the paperSubstantial claim
- May combine two claims. 37
- Classified as probably not a substantial claim. 6
May combine two claims.
PremisecitationWhen a microchannel heat exchanger works in winter, frost forms and accumulates faster on the fin surface, leading to decreased airflow rate, increased thermal resistance, and reduced heating capacity of heat pump units.
“However, when the MCHX works in the winter, the frost will form and accumulate faster on the fin surface [6,7], which will lead to a decrease in airflow rate and an increase in the thermal resistance, thus reducing the heating capacities of the heat pump units [8][9][10].”
Quote in the paperSubstantial claim1 of 3 sources checked- cites [6] Padhmanabhan, 2012, Comparison of Frost and Defrost Performance between Microchannel Coil and Fin-and-Tube Coil for Heat Pump Systems, Int. J. Air-Cond. Refrig. source
- cites [7] Shao, 2010, Comparison of heat pump performance using fin-and-tube and microchannel heat exchangers under frost conditions, Appl. Energy source
- cites [8][9][10]
Couldn’t be matched to a paper in Crossref, so it can’t be checked.
Probably not a substantial claim: may not pass S3 (load-bearing). May combine two claims.
PremisecitationCompared with conventional fin-and-tube heat exchangers, microchannel heat exchangers have higher heat transfer efficiency, less refrigerant charging, and lower cost.
“Compared with the conventional fin-and-tube heat exchanger (FTHX), the MCHX has the advantages of higher heat transfer efficiency [1,2], less refrigerant charging [3], and lower cost [4,5].”
Quote in the paperNot a substantial claim2 of 5 sources checked- cites [1] Khan, 2011, A review on microchannel heat exchangers and potential applications, Int. J. Energy Res. source
- cites [2] Dash, 2021, The role of microchannel geometry selection on heat transfer enhancement in heat sinks: A review, Heat Transf. source
- cites [3] Wang, 2021, Experimental and techno-economic analysis of transcritical CO2 heat pump water heater with fin-and-tube and microchannel heat exchanger, Appl. Therm. Eng. source
- cites [4] Shen, 2020, Development of high efficiency window air conditioner using propane under limited charge, Appl. Therm. Eng. source
- cites [5] 2017, Experimental assessment of the replacement of a conventional fin-and-tube condenser by a minichannel heat exchanger in an air/water chiller for residential air conditioning, Energy Build. source
Classified as probably not a substantial claim.
PremisecitationPoor drainage performance of a microchannel heat exchanger causes more residual water on the fin surface, resulting in rapid decline of heat exchange performance during re-frosting.
“In addition, some studies have shown that the poor drainage performance of the MCHX causes more residual water on the fin surface, resulting in the rapid decline of the heat exchange performance during re-frosting [16].”
Quote in the paperSubstantial claim1 of 1 sources checked- cites [16] Xia, 2006, Frost, defrost, and refrost and its impact on the air-side thermal-hydraulic performance of louvered-fin, flat-tube heat exchangers, Int. J. Refrig. source
The Conclusions (p. 12) say that fin corners hinder drainage, leaving droplets that freeze during refrosting and significantly affect heat transfer. But the claim overstates a simple link between more residual water and a rapid performance decline: §3.2.1 (p. 10) reports that the specimen retaining less water showed much greater performance degradation than the one retaining more. (LLM, conf=0.87)
Experimental — accuracy not yet measured
May combine two claims.
Findingown dataOver time, the fin tips became colder and frost gradually spread from the base of the fin to the tip; at 15 min, the windward-lengthened fins were covered with frost.
“Over time, the fin tips became colder, and the frost gradually spread from the base of the fin to the tip; at 15 min, the windward-lengthened fins were covered with frost.”
Quote in the paperNot a substantial claimMay combine two claims.
Findingown dataThe impact of air velocity on pressure drop was obvious, and the pressure drop increased with an increase in air velocity.
“The impact of air velocity on pressure drop was also obvious, and the pressure drop increased with the increase in air velocity.”
Quote in the paperNot a substantial claimMay combine two claims.
FindingreasoningAt lower inlet coolant temperature, the heat transfer rate of the heat exchanger declines earlier, and the decline trend is more obvious.
“By comparing Figure 5a and Figure 5c, Figure 5b and Figure 5d, it can be concluded that at lower inlet coolant temperature, the heat transfer rate of the heat exchanger declines earlier, and the decline trend is more obvious.”
Quote in the paperSubstantial claimMay combine two claims.
FindingreasoningWhen the inlet coolant temperature was -10°C, at RH = 90%, the heat transfer rate dropped rapidly after 10 min, while at RH = 80%, the heat transfer rate dropped slowly after 20 min.
“The comparison between Figure 5a and Figure 5b shows that when the inlet coolant temperature was -10 • C, at RH = 90%, the heat transfer rate dropped rapidly after 10 min, while at RH = 80%, the heat transfer rate dropped slowly after 20 min.”
Quote in the paperSubstantial claimMay combine two claims.
Findingown dataAt ua = 1.5 m/s, the mass of frost increased by 74.8-94.2% compared with ua = 0.6 m/s and by 17.9-46.7% compared with ua = 1.5 m/s, respectively, as stated.
“Similarly, at u a = 1.5 m/s, an increase in mass of frost of 74.8-94.2% and 17.9-46.7%was observed as compared to u a = 0.6 m/s and u a = 1.5 m/s, respectively.”
Quote in the paperNot a substantial claimMay combine two claims.
FindingreasoningWhen the inlet coolant temperature was -7°C, at RH = 90%, the heat transfer rate dropped rapidly after 15 min, while at RH = 80%, the heat transfer rate dropped slowly after 25 min.
“In addition, the comparison between Figure 5c and Figure 5d shows that when the inlet coolant temperature was -7 • C, at RH = 90%, the heat transfer rate dropped rapidly after 15 min, while at RH = 80%, the heat transfer rate dropped slowly after 25 min.”
Quote in the paperSubstantial claimMay combine two claims.
Findingown dataAt ua = 1.5 m/s, pressure drops increased by 60.6-195.4% compared with ua = 0.6 m/s and by 27.3-71.3% compared with ua = 1 m/s.
“Similarly, at ua = 1.5 m/s, an increase in pressure drops of 60.6-195.4% and 27.3-71.3%was observed as compared to ua = 0.6 m/s and ua = 1 m/s, respectively.”
Quote in the paperNot a substantial claimMay combine two claims.
PremisecitationFrost is mainly deposited on the windward side, causing the airflow passage to be blocked by frost quickly.
“Additionally, in practical applications, some studies have found that frost is mainly deposited on the windward side, causing the airflow passage to be blocked by frost quickly [26].”
Quote in the paperSubstantial claim0 of 1 sources checked- cites [26] Zhang, 2018, An experimental study of frost distribution and growth on finned tube heat exchangers used in air source heat pump units, Appl. Therm. Eng. source
Probably not a substantial claim: may not pass S3 (load-bearing). May combine two claims.
Study design and conductnone givenThe relative uncertainties were ±0.4%-±1.3% for pressure drops, ±6.6%-±9.8% for frost formation rate, and ±5.2%-±6.9% for heat transfer rate.
“Pressure drops ±0.4%-±1.3%Frost formation rate ±6.6%-±9.8%Heat transfer rate ±5.2%-±6.9%”
Quote in the paperNot a substantial claimMay combine two claims.
InterpretationreasoningA smaller windward-side fin area causes frost to quickly block the spaces between the louvers on the front side, and the louver fins on the rear side no longer effectively work.
“This will cause frost to quickly block the spaces between the louvers on the front side, and the louver fins on the rear side will not effectively work anymore.”
Quote in the paperSubstantial claimMay combine two claims.
InterpretationreasoningDuring the late stage of frosting, extended fins capture large amounts of frost to a degree that makes the frost distribution more even, thus inhibiting rapid blocking on the front side.
“During the late stage of frosting, extended fins capture large amounts of frost to a degree that makes the frost distribution more even, thus inhibiting rapid blocking on the front side.”
Quote in the paperSubstantial claimMay combine two claims.
Study design and conductnone givenThe air-side heat transfer and the coolant-side heat transfer were verified, and their deviation was within ±5%.
“The air-side heat transfer and the coolant-side heat transfer were verified and their deviation was within ±5%.”
Quote in the paperNot a substantial claimMay combine two claims.
InterpretationreasoningAs frosting progresses, thermal resistance develops where the fin and flat tube contact, heat begins to transfer more to the fin away from the flat tube, and therefore the extended portion of the windward-side fins begins to capture frost.
“As the frosting progresses, thermal resistance develops where the fin and the flat tube are in contact, and heat begins to transfer more to the fin away from the flat tube.Therefore, the extended portion of the windward side fins begins to capture frost.”
Quote in the paperSubstantial claimProbably not a substantial claim: may not pass S3 (load-bearing). May combine two claims.
PremisecitationFrost growth is mainly on the front side, and reducing fin density and increasing louver pitch could effectively improve frosting uniformity.
“Kim et al. [30] also found that frost growth is mainly on the front side; reducing fin density and increasing louver pitch could effectively improve the frosting uniformity.”
Quote in the paperNot a substantial claim0 of 1 sources checked- cites [30] Kim, 2014, Thermal performance of microchannel heat exchangers according to the design parameters under the frosting conditions, Int. J. Heat Mass Transf. source
May combine two claims.
Interpretationown dataFor MCHX-B, the frost layer quickly forms on the front side and blocks the airflow passage, resulting in deterioration of the heat transfer rate.
“However, for the MCHX-B, the frost layer quickly forms on the front side and blocks the airflow passage, resulting in the deterioration of the heat transfer rate.”
Quote in the paperSubstantial claimMay combine two claims.
PremisecitationPoor drainage performance of a microchannel heat exchanger prolongs defrosting time, making its defrosting efficiency 22.5% lower than that of a fin-and-tube heat exchanger.
“Moreover, the poor drainage performance of the MCHX will prolong the defrosting time, making its defrosting efficiency 22.5% lower than that of the FTHX [17].”
Quote in the paperSubstantial claim0 of 1 sources checked- cites [17] Xiong, 2021, Comparison of energy supplies and consumptions in heat pump systems using finned tube and microchannel heat exchangers during defrosting, Int. J. Refrig. source
Classified as probably not a substantial claim.
PremisecitationOptimizing the fin shape on the windward side plays a key role in improving the thermal performance of a microchannel heat exchanger.
“Furthermore, Park et al. [28] claimed that optimizing the fin shape on the windward side plays a key role in improving the thermal performance of the MCHX.”
Quote in the paperSubstantial claim0 of 1 sources checked- cites [28] Park, 2015, Local frost behaviors of a scaled-up louvered fin heat exchanger, Int. J. Heat Mass Transf. source
Classified as probably not a substantial claim. May combine two claims.
PremisecitationFor a microchannel heat exchanger, the blocking rate of the windward side was 100% and the leeward side was only 68% when frosting for 200 min.
“Results reveal that the blocking rate of the windward side was 100%, and the leeward side was only 68% when frosting for 200 min.”
Quote in the paperSubstantial claim0 of 1 sources checked- cites [28] Park, 2015, Local frost behaviors of a scaled-up louvered fin heat exchanger, Int. J. Heat Mass Transf. source
May combine two claims.
InterpretationreasoningA higher relative humidity carries more moisture, increasing the mass transfer coefficient and promoting frost accumulation.
“This is because a higher RH will carry more moisture, increasing the mass transfer coefficient and promoting the accumulation of frost.”
Quote in the paperSubstantial claimMay combine two claims.
InterpretationreasoningWhen inlet coolant temperature and relative humidity changed to promote frost growth, frost growth on the front side became more active, resulting in a larger decrease in air humidity passing through the rear side, and the driving force of frost growth on the rear side was reduced.
“Moreover, when the inlet coolant temperature and RH changed to promote frost growth, the growth of the frost on the front side would be more active, resulting in a larger decrease in air humidity passing through the rear side; the driving force of the frost growth on the rear side was reduced.”
Quote in the paperSubstantial claimMay combine two claims.
Interpretationnone givenAn increase in air velocity can make the frost density larger, thus increasing the mass of frost.
“On the other hand, the increase of u a can make the frost density larger, thus increasing the mass of the frost.”
Quote in the paperSubstantial claimMay combine two claims.
InterpretationreasoningExtending the length of windward fins can effectively capture a large amount of frost and make the frost distribution more uniform, thus inhibiting rapid frost blocking on the front side.
“Extending the length of windward fins can effectively capture a large amount of frost and make the frost distribution more uniform, thus inhibiting rapid frost blocking on the front side.”
Quote in the paperSubstantial claimMay combine two claims.
InterpretationreasoningThe increased frost on MCHX-A was more evenly distributed on the fin, so its frosting performance was better.
“In general, due to the higher heat transfer capacity of MCHX-A, the accumulation of frost on MCHX-A was bound to be greater, but the increased frost was more evenly distributed on the fin, so its frosting performance was better.”
Quote in the paperSubstantial claimMay combine two claims.
InterpretationreasoningThe extended fins delay frost blocking and maintain a better heat transfer rate throughout the frost cycle.
“As discussed in Section 3.1, the extended fins delay frost blocking and maintain a better heat transfer rate throughout the frost cycle.”
Quote in the paperSubstantial claimMay combine two claims.
Interpretationown dataThe MCHX with extended fins on the windward side can effectively delay the frost-blocking rate and reduce the pressure drop.
“In summary, it is shown that the MCHX with extended fins on the windward side can effectively delay the frost-blocking rate and reduce the pressure drop.”
Quote in the paperSubstantial claimMay combine two claims.
InterpretationreasoningWith an increase in air velocity, frost uniformity increased, so the extended fins on the windward side promoted frost uniformity potential to be relatively reduced.
“This is because, with the increase of u a , the frost uniformity increased, so the extended fins on the windward side promoted the frost uniformity potential to be relatively reduced.”
Quote in the paperSubstantial claimMay combine two claims.
InterpretationreasoningAn increase in air velocity can make the frost distribution more uniform, so more frost can attach to the fin surface.
“As discussed earlier, the increase in air velocity can make the frost distribution more uniform, so more frost can be attached to the fin surface.”
Quote in the paperSubstantial claimMay combine two claims.
Interpretationnone givenA larger early frost rate causes the airflow passage to be blocked faster and the frost accumulation rate to enter slow growth earlier.
“However, in the case of a larger early frost rate, the airflow passage will be blocked faster, and the frost accumulation rate will enter into a slow growth earlier.”
Quote in the paperNot a substantial claimMay combine two claims.
InterpretationreasoningAt lower inlet coolant temperature, the temperature difference between the fin surface and the air increases, leading to rapid growth of the frost layer, which deteriorates heat transfer of the heat exchanger.
“This is because the temperature difference between the fin surface and the air increases, leading to the rapid growth of the frost layer, which deteriorates the heat transfer of the heat exchanger.”
Quote in the paperSubstantial claimMay combine two claims.
InterpretationreasoningWith increasing air velocity, frost uniformity increased and the potential of MCHX-A to improve heat transfer performance decreased.
“With the increase of u a , frost uniformity increased, and the potential of MCHX-A to improve heat transfer performance decreased.”
Quote in the paperSubstantial claimMay combine two claims.
InterpretationreasoningLower surface temperatures and higher relative humidity promote the growth of windward frosting layers and make frosting less uniform.
“As discussed above, lower surface temperatures and higher RH promote the growth of windward frosting layers and make frosting less uniform.”
Quote in the paperSubstantial claimMay combine two claims.
InterpretationreasoningWith increasing relative humidity, the moisture content of the inlet air increases, improving the mass transfer potential; with increased mass transfer potential, the frosting rate is accelerated and the heat transfer rate is rapidly reduced.
“This is because with the increase of RH, the moisture content of the inlet air increases, thus improving the mass transfer potential.With the increase of mass transfer potential, the frosting rate is accelerated, and the heat transfer rate is rapidly reduced.”
Quote in the paperSubstantial claimMay combine two claims.
InterpretationreasoningWhen relative humidity increases, the growth of the frost layer is significantly promoted, thus worsening the heat transfer rate.
“From the above analysis, it can be concluded that when RH increases, the growth of the frost layer is significantly promoted, thus worsening the heat transfer rate.”
Quote in the paperSubstantial claimMay combine two claims.
InterpretationreasoningThe extended fins on the windward side capture a large amount of frost, which reduces the airflow attenuation rate and increases the heat transfer rate and frost accumulation rate of the heat exchanger.
“This is mainly because the extended fins on the windward side capture a large amount of frost, which reduces the airflow attenuation rate and increases the heat transfer rate and frost accumulation rate of the heat exchanger.”
Quote in the paperSubstantial claimMay combine two claims.
InterpretationcitationWhen air velocity decreased, air momentum decreased, the frost growth rate on the rear side slowed while frost growth on the front side had an insignificant influence, resulting in a more uneven distribution of the frost layer.
“This is because when u a decreased, the air momentum also decreased, and the frost growth rate on the rear side slowed, while the frost growth on the front side had an insignificant influence, resulting in a more uneven distribution of the frost layer [30].”
Quote in the paperSubstantial claim0 of 1 sources checked- cites [30] Kim, 2014, Thermal performance of microchannel heat exchangers according to the design parameters under the frosting conditions, Int. J. Heat Mass Transf. source
May combine two claims.
Interpretationown dataThe heat exchanger with extended fins on the windward side can make the frosting more uniform, reduce blocking on the frost side, and show better thermal performance under frosting conditions.
“In summary, the heat exchanger with extended fins on the windward side can make the frosting more uniform, reduce blocking on the frost side, and show better thermal performance under frosting conditions.”
Quote in the paperSubstantial claim
The paper relies on this without support.
For microchannel heat exchangers, increasing the fin area on the windward side has not been reported in the literature.
“For MCHX, this method has not been reported in the literature.”
Self-check
Percentages, sums and reported differences re-computed from the paper’s own numbers.
Each contradiction between two passages listed here was confirmed by an independent check.
Frost mass is reported to increase relative to the same air velocity
MinorThe stated 17.9-46.7% increase compares frost mass at 1.5 m/s with frost mass at 1.5 m/s. A quantity cannot increase relative to itself; the comparison velocity appears to be misstated.
“an increase in mass of frost of 74.8-94.2% and 17.9-46.7%was observed as compared to u a = 0.6 m/s and u a = 1.5 m/s, respectively.”
“Similarly, at u a = 1.5 m/s,”
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Frosting and Defrosting During Energy Harvesting from Air by Heat Pump
Thet, A. A., & Song, M. (2026) · doi:10.1002/9783527844982.ch13
- Authors
- Xiong, T., Liu, G., & Yan, G.
- Affiliations
- Xi'an Jiaotong University (CN)
- Corresponding author
- Liu, Guoqiang
- Venue
- Applied Sciences
- Publisher
- MDPI AG
- Published
- 2023-05-23
- Volume
- 13
- Issue
- 11
- Pages
- 6378
- ISSN
- 2076-3417 (ISSN-L)
- OpenAlex
- W4378082731
- Semantic Scholar
- 2bee1ce15e61332c90c68adf5827b9666942a2ac
- Cited by
- 6
- References
- 33
- Citations by year
- 2026: 3 · 2025: 2 · 2024: 1
- FWCI
- 0.60
- Type
- journal article
- Language
- en
- Open access
- gold
- doi.org
- Licence
- Locations
- Applied Sciences (publishedVersion, cc-by)
- DOAJ (DOAJ: Directory of Open Access Journals) (submittedVersion, cc-by-sa)
- Topics
- Physical Sciences › Engineering › Mechanical Engineering › Heat Transfer and Optimization
- Physical Sciences › Engineering › Mechanical Engineering › Refrigeration and Air Conditioning Technologies
- Physical Sciences › Engineering › Mechanical Engineering › Heat Transfer and Boiling Studies
- Keywords
- microchannel heat exchangers, frost formation, louver fins, thermal-hydraulic performance, heat transfer capacity, refrigeration, heat pumps, fin design optimization
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