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State-of-the-art design and rapid-mixing production techniques of lipid nanoparticles for nucleic acid delivery
Open accessAbstract
Abstract Lipid nanoparticles (LNPs) are currently the most clinically advanced nonviral carriers for the delivery of small interfering RNA (siRNA). Free siRNA molecules suffer from unfavorable physicochemical characteristics and rapid clearance mechanisms, hampering the ability to reach the cytoplasm of target cells when administered intravenously. As a result, the therapeutic use of siRNA is crucially dependent on delivery strategies. LNPs can encapsulate siRNA to protect it from degradative endonucleases in the circulation, prevent kidney clearance, and provide a vehicle to deliver siRNA in the cell and induce its subsequent release into the cytoplasm. Here, the structure and composition of LNP–siRNA are described including how these affect their pharmacokinetic parameters and gene‐silencing activity. In addition, the evolution of LNP–siRNA production methods is discussed, as the development of rapid‐mixing platforms for the reproducible and scalable manufacturing has facilitated entry of LNP–siRNA into the clinic over the last decade. Finally, the potential of LNPs in delivering other nucleic acids, such as messenger RNA and CRISPR/Cas9 components, is highlighted alongside how a design‐of‐experiment approach may be used to improve the efficacy of LNP formulations.
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“The latter contains positively charged ionizable amine groups (at low pH) to interact with the anionic mRNA during particle formation and also facilitate membrane fusion during internalization (Evers et al., 2018, Reichmuth et al., 2016).”
From mRNA-lipid nanoparticle COVID-19 vaccines: structure and stability (2021) · cites this paper as Evers et al., 2018
In the citing paper
“Together with the mRNA, these components form particles of about 60–100 nm in size by using a rapid mixing production technique (Evers et al., 2018).”
From mRNA-lipid nanoparticle COVID-19 vaccines: structure and stability (2021) · cites this paper as Evers et al., 2018
In the citing paper
“Note that the physicochemical and structural characteristics of mRNA LNPs will depend on the lipid composition, the ratio of mRNA to the total amount of (cationic) lipids, and the LNP synthesis (for a detailed review on these parameters also see [107]).”
From Three decades of messenger RNA vaccine development (2019) · cites this paper as [107]
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Li, J., Wu, Y., Xiang, J., Wang, H., Zhuang, Q., Wei, T., Cao, Z., Gu, Q., Liu, Z., & Peng, R. (2022) · Chemical Engineering Journal · doi:10.1016/j.cej.2022.140930 · Cited by 64
Composition of lipid nanoparticles for targeted delivery: application to mRNA therapeutics
Vasileva, O., Zaborova, O. V., Shmykov, B., Ivanov, R. A., & Reshetnikov, V. V. (2024) · Frontiers in Pharmacology · doi:10.3389/fphar.2024.1466337 · Cited by 72
Advanced manufacturing of nanoparticle formulations of drugs and biologics using microfluidics
Shen, Y., Gwak, H., & Han, B. (2023) · The Analyst · doi:10.1039/d3an01739g · Cited by 65
Intracellular Routing and Recognition of Lipid-Based mRNA Nanoparticles
Delehedde, C., Even, L., Midoux, P., Pichon, C., & Perche, F. (2021) · Pharmaceutics · doi:10.3390/pharmaceutics13070945 · Cited by 60
“Decreasing mRNA leakage from LNPs and improving their circulation time have been the focus of extensive research (reviewed in [25]).”
BackgroundInfluentialCharacterization of lipid-based nanomedicines at the single-particle level
Chen, C., Chen, C., Li, Y., Gu, R., & Yan, X. (2022) · Fundamental Research · doi:10.1016/j.fmre.2022.09.011 · Cited by 55
“…in revealing heterogeneity and ensuring quality control of the LBNMs. Cryo-TEM is also applicable to confirm the electron dense core of LNPs, as well as to investigate the impact of cationic lipids, pH value and drug-to-lipid ratio on the size distribution and morphology of LNPs [ 54 , 55 ].”
BackgroundPittiu, A., Pannuzzo, M., Casula, L., Pireddu, R., Valenti, D., Cardia, M. C., Lai, F., Rosa, A., Sinico, C., & Schlich, M. (2024) · International Journal of Pharmaceutics · doi:10.1016/j.ijpharm.2024.124641 · Cited by 52
“The staggered herringbone microchip has two inlet channels, one for the organic phase containing lipids and one for the aqueous buffer, which converge in one central channel where the mixing happens, leading to the self-assembly of lipids into vesicular structures (Evers et al., 2018).”
Design Strategies for and Stability of mRNA–Lipid Nanoparticle COVID-19 Vaccines
Liu, T., Tian, Y., Zheng, A., & Cui, C. (2022) · Polymers · doi:10.3390/polym14194195 · Cited by 54
“With the improvement of technology, large-scale production, which proves difficult for obtaining a greater R e tion efficiency and uniform particle siz , s generally no l nger practiced [92,93].”
BackgroundMethodHigh‐Precision Synthesis of RNA‐Loaded Lipid Nanoparticles for Biomedical Applications
Seo, H., Jeon, L., Kwon, J., & Lee, H. (2023) · Advanced Healthcare Materials · doi:10.1002/adhm.202203033 · Cited by 54
Polysarcosine-Functionalized mRNA Lipid Nanoparticles Tailored for Immunotherapy
Wilhelmy, C., Keil, I. S., Uebbing, L., Schroer, M. A., Franke, D., Nawroth, T., Barz, M., Şahin, U., Haas, H., Diken, M., et al. (2023) · Pharmaceutics · doi:10.3390/pharmaceutics15082068 · Cited by 51
“Currently approved LNP formulations are characterized by a very specific lipid composition, consisting of four primary components: ionizable-cationic lipid, cholesterol, helper lipid and a PEG stealth moiety [10,57].”
BackgroundLipid nanoparticles for RNA delivery: Self-assembling vs driven-assembling strategies
Nele, V., Campani, V., Moosavian, S. A., & Rosa, G. D. (2024) · Advanced Drug Delivery Reviews · doi:10.1016/j.addr.2024.115291 · Cited by 58
Nel, A. E., & Miller, J. F. (2021) · ACS Nano · doi:10.1021/acsnano.1c01845 · Cited by 50
Microfluidic Formulation of DNA-Loaded Multicomponent Lipid Nanoparticles for Gene Delivery
Quagliarini, E., Renzi, S., Digiacomo, L., Giulimondi, F., Sartori, B., Amenitsch, H. W., Tassinari, V., Masuelli, L., Bei, R., Cui, L., et al. (2021) · Pharmaceutics · doi:10.3390/pharmaceutics13081292 · Cited by 51
“Thus, new production strategies to encapsulate NAs need to deal with the issues of reproducibility, scalability of production and encapsulation efficiency [12].”
BackgroundThe journey of a lifetime — development of Pfizer’s COVID-19 vaccine
Thorn, C. R., Sharma, D., Combs, R. G., Bhujbal, S. V., Romine, J., Zheng, X., Sunasara, K., & Badkar, A. V. (2022) · Current Opinion in Biotechnology · doi:10.1016/j.copbio.2022.102803 · Cited by 49
Microfluidic technologies for lipid vesicle generation
Yu, C., Hay, C. D., Mahuttanatan, S. M., Hindley, J. W., Ces, O., & Elani, Y. (2024) · Lab on a Chip · doi:10.1039/d4lc00380b · Cited by 53
Microfluidic synthesis of nanomaterials for biomedical applications
Huang, Y., Liu, C., Feng, Q., & Sun, J. (2023) · Nanoscale Horizons · doi:10.1039/d3nh00217a · Cited by 52
CRISPR-Cas9 Gene Therapy: Non-Viral Delivery and Stimuli-Responsive Nanoformulations
Lee, H., Rho, W., Kim, Y.-H., Chang, H., & Jun, B. (2025) · Molecules · doi:10.3390/molecules30030542 · Cited by 59
“Structurally, LNPs are spherical vesicles composed of lipids with hydrophilic head groups and hydrophobic tail groups, which self-assemble into nanostructures in aqueous environments [70].”
Learning from the future: towards continuous manufacturing of nanomaterials
VandenBerg, M. A., Dong, X., Smith, W. C., Tian, G., Stephens, O., O’Connor, T. F., & Xu, X. (2025) · AAPS Open · doi:10.1186/s41120-025-00111-9 · Cited by 49
“…that have been adopted in the last few decades as improvements over such methods: chaotic advection to enhance mixing through microchannel geometry, and hydrodynamic flow focusing which adds convective mixing contributions (Evers MJW et al 2018; Hamdallah SIZ et al 2020), depicted in Fig.”
mRNA Delivery: Challenges and Advances through Polymeric Soft Nanoparticles
Adlsadabad, S. Y., Hanrahan, J. W., & Kakkar, A. K. (2024) · International Journal of Molecular Sciences · doi:10.3390/ijms25031739 · Cited by 47
“[55]”
Lipid nanoparticles as the drug carrier for targeted therapy of hepatic disorders
Chu, R., Wang, Y., Kong, J., Pan, T. S., Yang, Y., & He, J. F. (2024) · Journal of Materials Chemistry B · doi:10.1039/d3tb02766j · Cited by 49
Nanoparticles as Drug Delivery Systems of RNAi in Cancer Therapy
Li, D., Gao, C., Kuang, M., Xu, M., Wang, B., Luo, Y., Teng, L., & Xie, J. (2021) · Molecules · doi:10.3390/molecules26082380 · Cited by 45
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Recent Advances in Drug Delivery System Fabricated by Microfluidics for Disease Therapy
Jia, F., Gao, Y., & Wang, H. (2022) · Bioengineering · doi:10.3390/bioengineering9110625 · Cited by 40
“In this case, the rapidly changing polarity supersaturates lipids, causing the lipids to self-assemble to form liposomes or LNPs (Figure 5a) [87].”
BackgroundNon-fouling flow reactors for nanomaterial synthesis
Besenhard, M. O., Pal, S., Gkogkos, G., & Gavriilidis, A. (2023) · Reaction Chemistry & Engineering · doi:10.1039/d2re00412g · Cited by 41
Lu, J., Atochina‐Vasserman, E. N., Maurya, D. S., Shalihin, M. I., Zhang, D., Chenna, S. S., Adamson, J., Liu, M., Shah, H. U. R., Shah, H., et al. (2022) · Pharmaceutics · doi:10.3390/pharmaceutics15061572 · Cited by 40
Seder, I., Zheng, T., Zhang, J., Rojas, C. C., Helalat, S. H., Coronel‐Tellez, R. H., & Sun, Y. (2024) · Nano Letters · doi:10.1021/acs.nanolett.3c05057 · Cited by 40
Are inhaled mRNA vaccines safe and effective? A review of preclinical studies
Jansen, E. M., Frijlink, H. W., Hinrichs, W. L. J., & Ruigrok, M. J. R. (2022) · Expert Opinion on Drug Delivery · doi:10.1080/17425247.2022.2131767 · Cited by 37
“These findings are remarkable, considering the fact that the uptake of naked mRNA was shown to be negligible in vitro, owing to its large size and negative charge as well as susceptibility to nucleases [54,64].”
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Aghaei, H., & Nazar, A. R. S. (2019) · Industrial & Engineering Chemistry Research · doi:10.1021/acs.iecr.9b04079 · Cited by 42
Metadata
- Authors
- Evers, M. J. W., Kulkarni, J. A., van der Meel, R., Cullis, P. R., Vader, P., & Schiffelers, R. M.
- Affiliations
- University Medical Center Utrecht (NL)
- University of British Columbia (CA)
- Department of Clinical Chemistry and Haematology University Medical Center Utrecht Heidelberglaan 100 3584 CX Utrecht The Netherlands
- Corresponding author
- Schiffelers, Raymond M.
- Venue
- Small Methods
- Publisher
- Wiley
- Published
- 2018-04-26
- Volume
- 2
- Issue
- 9
- ISSN
- 2366-9608 (ISSN-L)
- OpenAlex
- W2799813152
- Cited by
- 332
- References
- 153
- Citations by year
- 2026: 52 · 2025: 55 · 2024: 56 · 2023: 58 · 2022: 52 · 2021: 32 · 2020: 15 · 2019: 9 · 2018: 2
- FWCI
- 5.15
- Type
- journal article
- Language
- en
- Open access
- hybrid
- doi.org
- Licence
- public-domain
- onlinelibrary.wiley.com/termsAndConditions#vor (vor)
- Locations
- Small Methods (publishedVersion, public-domain)
- TU/e Research Portal (submittedVersion)
- Utrecht University Repository (Utrecht University) (submittedVersion, other-oa)
- Zenodo (CERN European Organization for Nuclear Research) (submittedVersion, other-oa)
- Utrecht University Repository (Utrecht University) (submittedVersion)
- Funders
- H2020 LEIT Nanotechnologies (721058, # 14385, # 13667)
- Nederlandse Organisatie voor Wetenschappelijk Onderzoek
- Canadian Institutes of Health Research (148469)
- Topics
- Life Sciences › Biochemistry, Genetics and Molecular Biology › Molecular Biology › RNA Interference and Gene Delivery
- Physical Sciences › Materials Science › Biomaterials › Nanoparticle-Based Drug Delivery
- Life Sciences › Pharmacology, Toxicology and Pharmaceutics › Pharmaceutical Science › Advancements in Transdermal Drug Delivery
- Keywords
- lipid nanoparticles, siRNA delivery, non-viral gene delivery, pharmacokinetics, gene silencing, mRNA delivery, CRISPR/Cas9 delivery, scalable fabrication, experimental design, nucleic acid carriers
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