Large‐scale biodiesel production from microalga Chlorella protothecoides through heterotrophic cultivation in bioreactors
Abstract
An integrated approach of biodiesel production from heterotrophic Chlorella protothecoides focused on scaling up fermentation in bioreactors was reported in this study. Through substrate feeding and fermentation process controls, the cell density of C. protothecoides achieved 15.5 g L(-1) in 5 L, 12.8 g L(-1) in 750 L, and 14.2 g L(-1) in 11,000 L bioreactors, respectively. Resulted from heterotrophic metabolism, the lipid content reached 46.1%, 48.7%, and 44.3% of cell dry weight in samples from 5 L, 750 L, and 11,000 L bioreactors, respectively. Transesterification of the microalgal oil was catalyzed by immobilized lipase from Candidia sp. 99-125. With 75% lipase (12,000 U g(-1), based on lipid quantity) and 3:1 molar ratio of methanol to oil batch-fed at three times, 98.15% of the oil was converted to monoalkyl esters of fatty acids in 12 h. The expanded biodiesel production rates were 7.02 g L(-1), 6.12 g L(-1), and 6.24 g L(-1) in 5 L, 750 L, and 11,000 L bioreactors, respectively. The properties of biodiesel from Chlorella were comparable to conventional diesel fuel and comply with the US Standard for Biodiesel (ASTM 6751). These results suggest that it is feasible to expand heterotrophic Chlorella fermentation for biodiesel production at the industry level.
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The cost of glucose is estimated to be about 80% of the total medium cost, making mixotrophic cultivation systems economically unfeasible.
“For instance, the cost of glucose has been estimated to be about 80% of the total medium cost [108], making mixotrophic cultivation systems economically unfeasible.”
From Challenges and Opportunities to Increase Economic Feasibility and Sustainability of Mixotrophic Cultivation of Green Microalgae of the Genus Chlorella (2022) · cites this paper as [108]
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- Authors
- Li, X., Xu, H., & Wu, Q.
- Affiliations
- Tsinghua University (CN)
- Corresponding author
- Wu, Qingyu
- Venue
- Biotechnology and Bioengineering
- Publisher
- Wiley
- Published
- 2007-05-11
- Volume
- 98
- Issue
- 4
- Pages
- 764-771
- ISSN
- 0006-3592 (ISSN-L)
- 1097-0290
- OpenAlex
- W2110555177
- Cited by
- 525
- References
- 25
- Citations by year
- 2026: 4 · 2025: 10 · 2024: 27 · 2023: 17 · 2022: 29 · 2021: 25 · 2020: 29 · 2019: 24 · 2018: 23 · 2017: 30 · 2016: 22 · 2015: 32 · 2014: 58 · 2013: 52 · 2012: 39
- FWCI
- 15.16
- Type
- journal article
- Language
- en
- Open access
- closed
- Locations
- Biotechnology and Bioengineering (publishedVersion)
- PubMed (publishedVersion)
- Topics
- Physical Sciences › Energy › Renewable Energy, Sustainability and the Environment › Algal biology and biofuel production
- Physical Sciences › Engineering › Biomedical Engineering › Biodiesel Production and Applications
- Life Sciences › Biochemistry, Genetics and Molecular Biology › Molecular Biology › Microbial Metabolic Engineering and Bioproduction
- Keywords
- biodiesel production, Chlorella protothecoides, heterotrophic cultivation, microalgae, bioreactor scale-up, microalgal lipid content, transesterification, immobilized lipase, Candida lipase, fatty acid methyl esters, biodiesel properties, cell density
- MeSH terms
- Chlorella, Gasoline, Pilot Projects, Cell Culture Techniques, Bioreactors, Cell Proliferation
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