Cited by 559Industrial Vision Systems and Defect DetectionNon-Destructive Testing TechniquesInfrastructure Maintenance and Monitoring

Automated Visual Defect Detection for Flat Steel Surface: A Survey

Open access
Luo, Qiwu, Fang, Xiaoxin, Liu, Li, Yang, Chunhua, Sun, Yichuang·2020·IEEE Transactions on Instrumentation and Measurement

Abstract

Automated computer-vision-based defect detection has received much attention with the increasing surface quality assurance demands for the industrial manufacturing of flat steels. This article attempts to present a comprehensive survey on surface defect detection technologies by reviewing about 120 publications over the last two decades for three typical flat steel products of con-casting slabs and hot- and cold-rolled steel strips. According to the nature of algorithms as well as image features, the existing methodologies are categorized into four groups: statistical, spectral, model-based, and machine learning. These works are summarized in this review to enable easy referral to suitable methods for diverse application scenarios in steel mills. Realization recommendations and future research trends are also addressed at an abstract level.

Integrity signals

Registry

Crossref · 10.1109/tim.2019.2963555

Cites

119 of 119 references verified0 citation errors · 0 not checkable

Statistics

Nothing to recompute.

Claims the paper makes

7 of 70 cited sources checked · 7 supported · 0 flagged

  • Interpretationcitation

    Gabor can be combined with statistical methods to get better results.

    “Besides, Gabor can be combined with statistical methods to get better results (like LBP, GLCM, fractal), and Alvaro et al. [67] confirmed that the combinational approach based on Gabor filter and volumetric fractal dimension possesses promising ability of obtaining rich texture features.”
    Quote in the paperNot a substantial claim1 of 1 sources checked
    • cites [67] 67. G. Alvaro, B. Joao, and M. Odemir, "Gabor wavelets combined with volumetric fractal dimension applied to texture analysis," Pattern. Recogn. Lett., vol. 36, pp. 135-143, Oct. 2014. source
  • Findingcitation

    Xu et al. decreased the detection false rate from 18.8% to 3.7% using the context-adaptive hidden Markov tree model (CAHMT).

    “Further, Xu et al. [89] dramatically decreased the detection false rate from 18.8% to 3.7% by using the proposed context-adaptive hidden Markov tree model (CAHMT) based on an assertion that the correlation of wavelet coefficients of flat steel surface images at different scales satisfies Markov property.”
    Quote in the paperNot a substantial claim1 of 1 sources checked
    • cites [89] 89. K. Xu, "Application of hidden Markov tree model to on-line detection of surface defects for steel strips," J. Mech. Eng., vol. 49, no. 22, pp. 34-40, Nov. 2013. source
  • Premisecitation

    CNN-based architectures are widely applied on automatic feature extraction and image defect detection in industrial inspection.

    “Thus, CNN-based architectures are widely applied on automatic feature extraction [103] as well as on image defect detection [104][105][106][107][108] in industrial inspection.”
    Quote in the paperNot a substantial claim1 of 3 sources checked
    • cites [103] 103. W. Daniel, S. Bernd, and S. Moshe, "Design of deep convolutional neural network architectures for automated feature extraction in industrial inspection," Cirp Annals-Manuf. Technol, vol. 65, no. 1, pp. 417-420, 2016.

      Couldn’t be matched to a paper in Crossref, so it can’t be checked.

    • cites [104] 104. J. Park, B. Kwon, J. Park, and D. Kang, "Machine learning-based imaging system for surface defect inspection," Inter. J. of Prec. Eng. Manuf-Green Technol., vol. 3, no. 3, pp. 303-310, 2016. source
    • cites [105] 105. Y. Cha, and W. Choi, "Deep learning-based crack damage detection using convolutional neural networks," Comput.-Aided. Civil. Inf. Eng., vol. 32, no. 5, pp. 361-378, Sep. 2017. source
  • Findingcitation

    It is difficult to raise correct detection rates to more than 90% using HT for those defects.

    “However, it is difficult to raise the correct detection rates to more than 90%.”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [20] 20. M. Sharifzadeh, S. Alirezaee, R. Amirfattahi, and S. Sadri, "Detection of steel defect using the image processing algorithms," in IEEE Int. Mult. Conf., Bahria Univ, Karachi, PAKISTAN, Feb. 2009, pp. 125-127.

      Couldn’t be matched to a paper in Crossref, so it can’t be checked.

  • Findingcitation

    The HWV model achieved an average correct detection rate of 96.2% on a homogeneously textured defect dataset from an actual hot-rolling mill.

    “This method is reported to have achieved an average correct detection rate of 96.2% on a homogeneously textured defect dataset gathered from an actual hot-rolling mill.”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [91] 91. K. Liu, H. Wang, H. Chen, E. Qu, Y. Tian, and H. Sun, "Steel surface defect detection using a new Haar-Weibull-variance model in unsupervised manner," IEEE Trans. Instrum. Meas., vol. 66, no. 10, pp. 2585-2596, Jul. 2017. source
  • Classified as probably not a substantial claim. 49
  • May combine two claims. 26
  • The quote only partly states this claim. 2
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Premisecitation

    The combinational approach based on Gabor filter and volumetric fractal dimension possesses promising ability of obtaining rich texture features.

    “Alvaro et al. [67] confirmed that the combinational approach based on Gabor filter and volumetric fractal dimension possesses promising ability of obtaining rich texture features.”
    Quote in the paperNot a substantial claim1 of 1 sources checked
    • cites [67] 67. G. Alvaro, B. Joao, and M. Odemir, "Gabor wavelets combined with volumetric fractal dimension applied to texture analysis," Pattern. Recogn. Lett., vol. 36, pp. 135-143, Oct. 2014. source
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Premisecitation

    Zhou et al. presented a double low-rank and sparse decomposition (DLRSD) model to obtain the defective region of steel sheet surface.

    “Zhou et al. [99] presented a double low-rank and sparse decomposition (DLRSD) model to obtain the defective region of steel sheet surface.”
    Quote in the paperNot a substantial claim1 of 1 sources checked
    • cites [99] 99. S. Zhou, S. Wu, H. Liu, Y. Lu, and N. Hu, "Double low-rank and sparse decomposition for surface defect segmentation of steel sheet," Appl. Sci., vol. 8, no. 9, pp. 1628-1643, Sep. 2018. source
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    Interpretationcitation

    These low-rank based approaches are reported to perform well.

    “These approaches are reported to perform well.”
    Quote in the paperNot a substantial claim1 of 3 sources checked
    • cites [97] 97. H. Yan, K. Paynabar, and J. Shi, "Anomaly Detection in Images With Smooth Background via Smooth-Sparse Decomposition," Technometrics, vol. 59, no. 1, pp. 102-114, 2017. source
    • cites [98] 98. Q. Huangpeng, H. Zhang, X. Zeng, and W. Huang, "Automatic visual defect detection using texture prior and low-rank representation," IEEE Access, vol. 6, pp. 37965-37976, Jul. 2018. source
    • cites [99] 99. S. Zhou, S. Wu, H. Liu, Y. Lu, and N. Hu, "Double low-rank and sparse decomposition for surface defect segmentation of steel sheet," Appl. Sci., vol. 8, no. 9, pp. 1628-1643, Sep. 2018. source
  • May combine two claims.

    Premisecitation

    DCGAN builds constraints on traditional GANs to overcome unstable output and often works in unsupervised learning manner for defect detection.

    “The deep convolutional generative adversarial network (DCGAN) [111] is a kind of CNN, which build certain constraints on traditional generative adversarial networks (GANs) to overcome its drawback of unstable output, and it often works in unsupervised learning manner for defect detection [112,113].”
    Quote in the paperNot a substantial claim1 of 3 sources checked
    • cites [111] 111. A. Radford, and L. Metz, "Unsupervised representation learning with deep convolutional generative adversarial networks," in Comput. Sci., 2015. >Paper ID: IM-19-22905R Title: Automated Visual Defect Detection for Flat Steel Surface: A Survey< 18 source
    • cites [112] 112. T. Schlegl, P. Seeböck, S. Waldstein, U. Schmidt-Erfurth, and G. Langs, "Unsupervised anomaly detection with generative adversarial networks to guide marker discovery," in IPMI 2017: Inf. Process. Med. Imag., 2017, pp. 146-157. source
    • cites [113] 113. Z. Zhao, B. Li, R. Dong, and P. Zhao, "A surface defect detection method based on positive samples," PRICAI 2018: Trends. AI, Lecture Notes in Computer Science, pp. 473-481, 2018. source
  • May combine two claims.

    Findingcitation

    The SCACM yielded good performance on both spot-defect and steel-pit-defect because the fused visual saliency map highlights potential defects and suppresses clutter background.

    “The SCACM yielded good performance on both spot-defect and steel-pit-defect as the fused visual saliency map highlights the potential defects and suppresses the clutter background as well.”
    Quote in the paperSubstantial claim0 of 1 sources checked
    • cites [94] 94. K. Song, and Y. Yan, "Micro surface defect detection method for silicon steel strip based on saliency convex active Contour model," Math. Probl. Eng., vol. 2013, pp. 1-13, Nov. 2013.

      Couldn’t be matched to a paper in Crossref, so it can’t be checked.

  • May combine two claims.

    Findingcitation

    The SCN method has been successfully applied on surface defect detection for hot-rolled strips and obtained an average correct recognition accuracy of 97.22%.

    “This method has been successfully applied on surface defect detection for hot-rolled strips and obtained an average correct recognition accuracy of 97.22%.”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [75] 75. K. Song, S. Hu, and Y. Yan, "Automatic recognition of surface defects on hot-rolled steel strip using scattering convolution network," J. Comput. Inf. Syst., vol. 10, no. 7, pp. 3049-3055, Apr. 2014.

      Couldn’t be matched to a paper in Crossref, so it can’t be checked.

  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Findingreasoning

    The machine learning trend is gradually sinking to the defect detection topic.

    “it is not surprising that the machine learning trend is gradually sinking to the discussed defect detection topic.”
    Quote in the paperNot a substantial claim
    • Rests on an assumption: The defect detection task can be treated as a bi-classification problem.
  • Probably not a substantial claim: may not pass S3 (load-bearing), S4 (based).

    Findingnone given

    The research trend in automated visual defect detection of flat steel surface has gradually shifted from previous theoretical study to on-site application.

    “The research trend has gradually shifted from previous theoretical study to on-site application.”
    Quote in the paperNot a substantial claim
  • Probably not a substantial claim: may not pass S3 (load-bearing), S4 (based).

    Findingnone given

    Equipping a high pressure air-gun to remove surface water droplets is far more effective than developing advanced water removal algorithms to eliminate false alarms triggered by pseudo-defects.

    “For example, equipping high pressure air-gun removing surface water droplets is far more effective than to develop advanced water removal algorithms to eliminate false alarm triggered by pseudo-defect.”
    Quote in the paperNot a substantial claim
  • May combine two claims.

    Findingcitation

    Song et al. realized precise detection of weak scratches on metal surface by combining deep CNN and skeleton extraction, with strong robustness to background noises.

    “Moreover, Song et al. [108] realized precise detection of weak scratches on metal surface by confusing deep CNN and skeleton extraction, the experimental results indicate its strong robustness to background noises.”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [108] 108. L. Song, W. Lin, Y. Yang, X. Zhu, Q. Guo, and J. Xi, "Weak micro-scratch detection based on deep convolutional neural network," IEEE Access., vol. 7, pp. 27547-27554, Feb. 2019. source
  • Probably not a substantial claim: may not pass S3 (load-bearing), S4 (based).

    Findingnone given

    The largest volume of published reports in the literature on automated visual defect detection of flat steel surface in industrial manufacturing belongs to the last five years.

    “where the largest volume of published reports in this literature belongs to the last five years.”
    Quote in the paperNot a substantial claim
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Findingcitation

    Ghorai et al. found that the performance of VVRKFA with one-level Haar features ranks first among all feature-classifier combinations they tested.

    “The authors fused the classifiers (i.e., SVM and VVRKFA) with different feature sets (i.e., Haar, DB2, DN4) to divide the test images into defective and normal ones, finding that the performance of VVRKFA with one-level Haar features ranks first among all the feature-classifier combinations.”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [1] 1. S. Ghorai, A. Mukherjee, M. Gangadaran, and P. K. Dutta, "Automatic defect detection on hot-rolled flat steel products," IEEE Trans. Instrum. Meas., vol. 62, no. 3, pp. 612-621, Mar. 2013. source
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Findingnone given

    Different references have different standards of detection accuracy, such as TPR, FNR, FPR, EER, AUC, MAE, G-mean, F-measure and so on.

    “While, different references have different standard of detection accuracy, such as true positive rate (TPR), false negative rate (FNR), false positive rate (FPR), equal error rate (EER), area under curve (AUC), mean absolute error (MAE), G-mean, F-measure and so on.”
    Quote in the paperNot a substantial claim
  • May combine two claims.

    Interpretationnone given

    Sobel is sensitive to uneven illumination on flat steel surface, which easily leads to false edge detection.

    “Sobel is specialized in weighing the influence of pixel position to reduce the ambiguity of edge, but it is sensitive to uneven illumination on flat steel surface, which easily leads to false edge detection.”
    Quote in the paperNot a substantial claim
  • Probably not a substantial claim: may not pass S3 (load-bearing), S4 (based).

    Interpretationnone given

    Clustering method is more suitable for defect classification than defect detection.

    “For the nature of clustering, it is more suitable for defect classification than defect detection.”
    Quote in the paperNot a substantial claim
  • May combine two claims.

    Interpretationnone given

    The approach combining HOG and GLCM is sensitive to background noises and ununiform gray level changes, and its computation is relatively complex.

    “But this approach is sensitive to background noises and ununiform gray level changes, moreover, the computation is relatively complex.”
    Quote in the paperNot a substantial claim
  • Probably not a substantial claim: may not pass S3 (load-bearing), S4 (based).

    Premisenone given

    Fourier transform realizes image features of translation invariance, expansion invariance and rotation invariance.

    “With the appearance of the Fourier transform (FT), image features of translation invariance, expansion invariance and rotation invariance are realized.”
    Quote in the paperNot a substantial claim
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Premisenone given

    Statistical approaches are frequently used to detect defects of flat steel surface by evaluating the regular and periodic distribution of pixel intensities.

    “Statistical approaches are frequently used to detect defects of flat steel surface by evaluating the regular and periodic distribution of pixel intensities.”
    Quote in the paperNot a substantial claim
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Premisereasoning

    Mathematical morphology is widely used in nearly all aspects in image processing, including image segmentation, feature extraction, edge detection, image filtering, and image enhancement.

    “With the firm and complete theory basis, mathematical morphology is widely used in nearly all aspects in image processing, including image segmentation, feature extraction, edge detection, image filtering, image enhancement, and so on.”
    Quote in the paperNot a substantial claim
  • Probably not a substantial claim: may not pass S2 (checkable).

    Interpretationcitation

    The undesirable image quality requires preeminent detection algorithms to resist large intra-class variation and minor inter-class distance.

    “The undesirable image quality requires preeminent detection algorithms to resist large intra-class variation and minor inter-class distance [1][2][3][4].”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [1][2][3][4]

      Couldn’t be matched to a paper in Crossref, so it can’t be checked.

  • Probably not a substantial claim: may not pass S3 (load-bearing), S4 (based).

    Interpretationnone given

    Earlier defect detection allows less economic losses.

    “earlier defect detection allows less economic losses.”
    Quote in the paperNot a substantial claim
  • Classified as probably not a substantial claim.

    Premisecitation

    AVI techniques are more suitable to inspect surface defects on sheet materials than on wire rod/bar with minor diameter or even special-shaped structures.

    “It is widely recognized that AVI techniques are more suitable to inspect surface defects on sheet materials than on wire rod/bar with minor diameter or even special-shaped structures [15].”
    Quote in the paperSubstantial claim0 of 1 sources checked
    • cites [15] 15. W. B. Li, C. H. Lu, and J. C. Zhang, "A local annular contrast based real-time inspection algorithm for steel bar surface defects," Appl. Surf. Sci., vol. 258, no. 16, pp. 6080-6086, Mar. 2012. source
  • May combine two claims.

    Interpretationnone given

    Canny suffers with low adaptive ability and sometimes is easy to blur the noise-free region.

    “However, it suffers with low adaptive ability and sometimes is easy to blur the noise-free region.”
    Quote in the paperNot a substantial claim
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Premisenone given

    LBP has significant advantages of rotation and gray invariance.

    “As a classical operator, local binary pattern (LBP) is widely used to characterize local texture features of images, which has significant advantages of rotation and gray invariance.”
    Quote in the paperNot a substantial claim
  • The quote only partly states this claim.

    Premisecitation

    LBP variants are widely applied on defect detection of flat steel surface.

    “Later, LBP is frequently used to detect defects on flat steel surface [43][44][45].”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [43][44][45]

      Couldn’t be matched to a paper in Crossref, so it can’t be checked.

  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Premisecitation

    A general AVI instrument provides two main functions: defect detection and classification.

    “A general AVI instrument provides two main functions of defect detection and classification [1][2][3][4].”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [1][2][3][4]

      Couldn’t be matched to a paper in Crossref, so it can’t be checked.

  • May combine two claims.

    Interpretationreasoning

    Parameters of a Gabor filter are mainly decided by defect size and direction, so it is hard to obtain desirable results for miscellaneous defects with various sizes by a single Gabor filter.

    “The parameters of Gabor filter are mainly decided by the defect size and direction, it is thus hard to obtain desirable results for miscellaneous defects with various sizes by a single Gabor filter.”
    Quote in the paperSubstantial claim
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Premisecitation

    Huangpeng et al. proposed a weighted low-rank reconstruction model for automatic visual defect detection.

    “Huangpeng et al. [98] proposed a novel weighted low-rank reconstruction model for automatic visual defect detection”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [98] 98. Q. Huangpeng, H. Zhang, X. Zeng, and W. Huang, "Automatic visual defect detection using texture prior and low-rank representation," IEEE Access, vol. 6, pp. 37965-37976, Jul. 2018. source
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Premisecitation

    Fofi et al. proposed a non-parametric and efficient Weibull-based defect detection method by computing two parameters of a Weibull fit for the distribution of image gradients in local regions.

    “Fofi et al. [16] proposed a novel, non-parametric and efficient Weibull-based defect detection method by computing two parameters of a Weibull fit for the distribution of image gradients in local regions.”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [16] 16. D. Fofi, F. Timm, P. R. Bingham, and E. Barth, "Non-parametric texture defect detection using Weibull features," in Proc. SPIE., San Francisco, CA, Feb. 2011. >Paper ID: IM-19-22905R Title: Automated Visual Defect Detection for Flat Steel Surface: A Survey< 16
  • Probably not a substantial claim: may not pass S2 (checkable), S3 (load-bearing), S4 (based).

    Premisenone given

    Wavelet characteristics are more in line with human visual mechanism.

    “Meanwhile, the characteristics of wavelet are more in line with human visual mechanism.”
    Quote in the paperNot a substantial claim
  • Classified as probably not a substantial claim. May combine two claims.

    Premisecitation

    FIR filter performs better both on optimization scale and computational expense than IIR and Gabor filters because FIR filter has more free available turning parameters.

    “Kumar pointed out in his Ph.D. dissertation [69] that FIR filter performs better both on optimization scale and computational expense than infinite impulse response (IIR) and Gabor filters as FIR filter has more free available turning parameters.”
    Quote in the paperSubstantial claim0 of 1 sources checked
    • cites [69] 69. A. Kumar, "Automated defect defection in textured materials," Ph.D. dissertation, Dept. Elect. Electron. Eng., Univ.Hong Kong, Hong Kong, China, May 2001.

      Couldn’t be matched to a paper in Crossref, so it can’t be checked.

  • May combine two claims.

    Premisecitation

    Gayubo et al. utilized MRF to restore flat steel defects (cracks) and eliminate spurious features (pseudo).

    “Gayubo et al. [88] utilized MRF to restore flat steel defects (i.e., cracks) and eliminate the spurious features (i.e., pseudo).”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [88] 88. F. Gayubo, J. L. Gonzá lez, E. De La Fuente, F. Miguel, and J. R. Perá n, "On-line machine vision system for detect split defects in sheet-metal forming processes," in Int. Conf. Pattern Recognit, Hong Kong, China, Aug. 2006, pp. 723-726. source
  • Probably not a substantial claim: may not pass S3 (load-bearing). May combine two claims.

    Premisecitation

    Wang et al. constructed a compact model as guidance information by mining intrinsic image priors, offering good generalization ability for different detection tasks and robustness to noise.

    “Wang et al. [26] constructed a compact model to be regarded as a kind of guidance information by mining intrinsic image priors, it offers a good generalization ability for different detection tasks and is sufficiently robust to noise.”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [26] 26. J. Wang, Q. Li, J. Gan, H. Yu, and X. Yang, "Surface defect detection via entity sparsity pursuit with intrinsic priors," IEEE Trans. Ind. Inform., pp. 1-1, May 2019. source
  • Probably not a substantial claim: may not pass S3 (load-bearing), S4 (based). May combine two claims.

    Premisenone given

    FIR filters are very suitable to be embedded in FPGAs, which is compliant with the lightweight trend of the instrumentation and measurement society.

    “In addition, FIR filters are very suitable to be embedded in FPGAs, which is compliant with the lightweight trend of the instrumentation and measurement society.”
    Quote in the paperNot a substantial claim
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Interpretationreasoning

    Recent literature exhibits huge application potentiality of MRF on industrial surface defect detection.

    “The recent literatures exhibit the huge application potentiality of MRF on industrial surface defect detection.”
    Quote in the paperNot a substantial claim
  • Probably not a substantial claim: may not pass S3 (load-bearing). May combine two claims.

    Premisenone given

    HT can only track the direction of edges; the length information of line segment is lost.

    “However, HT can only track the direction of edges, the length information of line segment is lost.”
    Quote in the paperNot a substantial claim
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Premisecitation

    Ai et al. applied Curvelet enhanced by kernel locality preserving projections to track longitudinal cracks on con-casting slabs.

    “Ai et al. [56] applied Curvelet enhanced by kernel locality preserving projections to track longitudinal cracks on con-casting slabs.”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [56] 56. Y. h. Ai, and K. Xu, "Surface detection of continuous casting slabs based on curvelet transform and kernel locality preserving projections," J. Iron Steel Res. Int., vol. 20, no. 5, pp. 80-86, May 2013. source
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Premisecitation

    Hough transform is considered a powerful tool in well-defined line-feature detection.

    “Hough transform (HT) [83] is considered as a powerful tool in well-defined line-feature detection.”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [83] 83. R. C. Gonzalez, and R. E. Woods, Digital Image Processing (3rd Edition), 2007.

      Couldn’t be matched to a paper in Crossref, so it can’t be checked.

  • Probably not a substantial claim: may not pass S3 (load-bearing), S4 (based).

    Interpretationnone given

    Spectral methods are dedicated to finding a special transform domain where defect objects can be more easily and completely separated from local and global backgrounds.

    “In general, spectral methods are dedicated to find a special transform domain where the defect objects can be more easily and completely separated from the both the local and global backgrounds.”
    Quote in the paperNot a substantial claim
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Premisecitation

    Yan et al. proposed a wavelet-based image filtering algorithm based on anisotropic diffusion.

    “Yan et al. [73] proposed a novel wavelet-based image filtering algorithm based on anisotropic diffusion.”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [73] 73. W. Liu, and Y. Yan, "Automated surface defect detection for cold-rolled steel strip based on wavelet anisotropic diffusion method," Int. J. Ind. Syst. Eng., vol. 17, no. 2, pp. 224-239, Feb. 2014. source
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Premisecitation

    Yang et al. developed an ACM-based defect detection method without edges that can effectively segment defect features with inhomogeneous boundaries from complicated surface textures.

    “Yang et al. [95] developed a ACM-based defect detection method without edges through incorporating a variable penalty term and a convolution kernel, authors reported that it can effectively segment defect features with inhomogeneous boundaries from complicated surface textures.”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [95] 95. J. Yang, X. Li, J. Xu, Y. Cao, Y. Zhang, L. Wang, and S. Jiang, "Development of an optical defect inspection algorithm based on an active contour model for large steel roller surfaces," Appl. Optics, vol. 57, no. 10, pp. 2490-2498, Apr. 2018. source
  • Probably not a substantial claim: may not pass S3 (load-bearing), S4 (based). May combine two claims.

    Premisereasoning

    Wavelet transform can effectively extract information from signals and perform multi-scale analysis of functions or signals through scaling and shifting operations.

    “Consequently, wavelet transform can effectively extract information from signals and perform multi-scale analysis of functions or signals through scaling and shifting operations.”
    Quote in the paperNot a substantial claim
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Premisecitation

    Susan et al. proposed Gaussian mixture entropy model for defect detection, specialized in identifying miscellaneous defects such as holes and stains.

    “Susan et al. [96] proposed Gaussian mixture entropy model for defect detection, which is specialized in identifying miscellaneous defects such as holes and stains.”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [96] 96. S. Susan, and M. Sharma, "Automatic texture defect detection using Gaussian mixture entropy modeling," Neurocomputing, vol. 239, pp. 232-237, May. 2017. source
  • Probably not a substantial claim: may not pass S3 (load-bearing). May combine two claims.

    Premisenone given

    Wavelet transform can move the time-frequency window and automatically adjust the window with the change of frequency in the center of the window.

    “Compared with Gabor filters, wavelet transform can not only move the time-frequency window, but also automatically adjust the window with the change of the frequency in the center of the window.”
    Quote in the paperNot a substantial claim
  • Probably not a substantial claim: may not pass S3 (load-bearing). May combine two claims.

    Premisenone given

    Hough line detection has strong anti-interference ability and is insensitive to noises, incomplete edges, and other coexisting non-linear structures.

    “Hough line detection has the advantage of strong anti-interference ability and is also insensitive to noises, incomplete part of edges, and other coexisting non-linear structures.”
    Quote in the paperNot a substantial claim
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Premisecitation

    Zhang et al. proposed an image fusion method based on Bandelet-PCNN model to solve pseudo-Gibbs phenomena around singularities.

    “Zhang et al. [78] have proposed an image fusion method based on Bandelet-PCNN (Pulse coupled neural networks) model to solve the problem of the pseudo-Gibbs phenomena around singularities.”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [78] 78. X. Zhang, Y. H. Yan, W. H. Chen, and J. J. Chen, "Image fusion method for strip steel surface detect based on Bandelet-PCNN," Adv. Mater. Res., pp. 806-810, Jul. 2012. source
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Premisecitation

    Sharifzadeh et al. applied HT to detect defects of holes, scratches, coil breaks and rusts on cold-rolled steel strips.

    “Interestingly, Sharifzadeh et al. [20] applied HT to detect defects of holes, scratches, coil breaks and rusts on cold-rolled steel strips.”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [20] 20. M. Sharifzadeh, S. Alirezaee, R. Amirfattahi, and S. Sadri, "Detection of steel defect using the image processing algorithms," in IEEE Int. Mult. Conf., Bahria Univ, Karachi, PAKISTAN, Feb. 2009, pp. 125-127.

      Couldn’t be matched to a paper in Crossref, so it can’t be checked.

  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Premisecitation

    Yan et al. utilized smooth-sparse decomposition (SSD) model for anomaly detection in images.

    “Based on low-rank representation, Yan et al. [97] utilized smooth-sparse decomposition (SSD) model for anomaly detection in images”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [97] 97. H. Yan, K. Paynabar, and J. Shi, "Anomaly Detection in Images With Smooth Background via Smooth-Sparse Decomposition," Technometrics, vol. 59, no. 1, pp. 102-114, 2017. source
  • May combine two claims.

    Premisereasoning

    Wavelet transform can optimally characterize point singularity but can hardly characterize lines and surface singularities due to finiteness of separable wavelet directions.

    “Wavelet transform can optimally characterize the point singularity but can hardly characterize lines and surface singularities due to the finiteness of separable wavelet directions.”
    Quote in the paperSubstantial claim
  • May combine two claims.

    Premisecitation

    Xu et al. proposed a Shearlet-based feature extraction method (DST-KLPP) and an adaptive MGA method (RNAMlet), both emphasizing detection rates and computation expenses.

    “For quality assurance of con-casting slabs and hot strips, Xu et al. successively proposed a Shearlet-based feature extraction method (DST-KLPP) [79] and an adaptive MGA method (RNAMlet) [80], both of them emphasized much on detection rates and computation expenses.”
    Quote in the paperNot a substantial claim0 of 2 sources checked
    • cites [79] 79. K. Xu, S. Liu, and Y. Ai, "Application of Shearlet transform to classification of surface defects for metals," Image Vis. Comput., vol. 35, pp. 23-30, Mar 2015. source
    • cites [80] 80. K. Xu, Y. Xu, P. Zhou, and L. Wang, "Application of RNAMlet to surface defect identification of steels," Opt. Lasers Eng., vol. 105, pp. 110-117, Jun. 2018. source
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Premisecitation

    Five different types of wavelets (Haar, DB2, DB4, Bior, and multiwavelet) have been evaluated by Ghorai et al. to extract features of small-size image blocks.

    “Five different types of wavelets, namely, Haar, Daubechies 2 (DB2), Daubechies 4 (DB4), biorthogonal spline (Bior), and multiwavelet, have been evaluated by Ghorai et al. [1] to extract features of small-size image blocks.”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [1] 1. S. Ghorai, A. Mukherjee, M. Gangadaran, and P. K. Dutta, "Automatic defect detection on hot-rolled flat steel products," IEEE Trans. Instrum. Meas., vol. 62, no. 3, pp. 612-621, Mar. 2013. source
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Interpretationnone given

    The defect detection task is essentially handled as a binary (defective or defect-free) classification problem in machine learning methods.

    “As shown in Fig. 8, the defect detection task is essentially handled as a binary (defective or defect-free) classification problem in machine learning methods (or we can call them advanced classifiers).”
    Quote in the paperNot a substantial claim
  • Probably not a substantial claim: may not pass S4 (based).

    Interpretationnone given

    Fusing features extracted by multiple descriptors to support the final detection decision can yield better results than those produced by a single descriptor in most cases.

    “As for algorithm itself, fusing features extracted by multiple descriptors to support final detection decision can yield better results than those produced by a single descriptor in the most cases.”
    Quote in the paperNot a substantial claim
  • May combine two claims.

    Premisecitation

    Zhao et al. combined GAN, autoencoder (AE) and LBP to detect defects on texture surface, needing only positive samples without any defect sample nor manual label.

    “Notably, Zhao et al. [113] combined GAN and autoencoder (AE) and LBP to detect defects on texture surface, which needs only positive samples without any defect sample nor manual label.”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [113] 113. Z. Zhao, B. Li, R. Dong, and P. Zhao, "A surface defect detection method based on positive samples," PRICAI 2018: Trends. AI, Lecture Notes in Computer Science, pp. 473-481, 2018. source
  • Probably not a substantial claim: may not pass S3 (load-bearing), S4 (based). May combine two claims.

    Premisenone given

    Reinforcement learning tries to obtain intelligent self-optimization through continuously interacting with its environment, achieving defect detection by making full use of limited labeled and unlabeled samples with low cost.

    “In contrast, reinforcement learning tries to obtain intelligent self-optimization through continuously interacting with its environment, so as to achieve defect detection by making full use of limited labeled and unlabeled samples with low cost.”
    Quote in the paperNot a substantial claim
  • Probably not a substantial claim: may not pass S2 (checkable).

    Interpretationreasoning

    Running time is another vital evaluation criterion because the rapid casting or rolling rhythm of flat steel in real-world industrial sites has high-level time cost requirement on defect detection.

    “On the other hand, running time is another vital evaluation criterion, as the rapid casting or rolling rhythm of flat steel in real-world industrial sites has high-level time cost requirement on defect detection.”
    Quote in the paperNot a substantial claim
    • Rests on an assumption: The rapid casting or rolling rhythm of flat steel in real-world industrial sites has high-level time cost requirement on defect detection.
  • May combine two claims.

    Premisecitation

    Mei et al. utilized convolutional denoising AE network to reconstruct image patches, and the scheme can reliably learn final detection results without manual intervention.

    “Mei et al. [114] utilized convolutional denoising AE network to reconstruct image patches, combined with the reconstruction residual maps, this scheme can reliably learning final detection results, where no manual intervention is needed throughout all the detection process.”
    Quote in the paperNot a substantial claim0 of 1 sources checked
    • cites [114] 114. S. Mei, H. Yang, and Z. Yin, "An unsupervised-learning-based approach for automated defect inspection on textured surfaces," IEEE Trans. Instrum. Meas., vol. 67, no. 6, pp. 1266-1277, Jun. 2018. source
  • Classified as probably not a substantial claim.

    Interpretationreasoning

    The most effective denoising method for an AVI system is to make the images as clean as possible by feasible engineering measures.

    “the most effective denoising method for AVI system is to make the images as clean as possible by some feasible engineering measures.”
    Quote in the paperSubstantial claim
  • May combine two claims.

    Interpretationcitation

    AE-based algorithms demonstrate strong competitiveness in steel surface defect detection and are reported to be fairly noise-robust.

    “Moreover, AE-based algorithms also demonstrate strong competitiveness in steel surface defect detection, which are reported to be fairly noise-robust.”
    Quote in the paperNot a substantial claim0 of 2 sources checked
    • cites [114] 114. S. Mei, H. Yang, and Z. Yin, "An unsupervised-learning-based approach for automated defect inspection on textured surfaces," IEEE Trans. Instrum. Meas., vol. 67, no. 6, pp. 1266-1277, Jun. 2018. source
    • cites [18] 18. S. Youkachen, M. Ruchanurucks, T. Phatrapomnant, and H. Kaneko, "Defect segmentation of hot-rolled steel strip surface by using convolutional auto-encoder and conventional image processing," in 10th IC-ICTES Bangkok, Thailand, Mar. 2019. source
  • Probably not a substantial claim: may not pass S3 (load-bearing).

    Premisenone given

    Unsupervised learning is dedicated to discover groups of similar examples within input data.

    “Here, the unsupervised learning is dedicated to discover groups of similar examples within the input data.”
    Quote in the paperNot a substantial claim
  • May combine two claims.

    Premisecitation

    CNN can be used not only for supervised learning, but also for unsupervised learning.

    “CNN can be used not only for supervised learning, but also for unsupervised learning.”
    Quote in the paperNot a substantial claim
  • Probably not a substantial claim: may not pass S3 (load-bearing), S4 (based).

    Interpretationnone given

    Machine learning or deep networks are a preeminent alternative for complex multi-class classification problems with rich datasets, such as defect classification.

    “While machine learning or deep network is preeminent alternative for complex multi-class classification problem with rich datasets (i.e., defect classification).”
    Quote in the paperNot a substantial claim
  • May combine two claims.

    Interpretationnone given

    Both supervised learning and unsupervised learning methods have obtained rapid progress on surface defect detection of industrial flat steel.

    “Both supervised learning and unsupervised learning methods have obtained a rapid progress on surface defect detection of industrial flat steel.”
    Quote in the paperNot a substantial claim
  • Probably not a substantial claim: may not pass S2 (checkable). May combine two claims.

    Interpretationreasoning

    Machine learning tends to accomplish defect detection tasks more intelligently, and such an emerging technique is promising in the application of flat steel surface defect detection.

    “As is stated above, machine learning tends to accomplish the defect detection tasks more intelligently, such an emerging technique is promising in the application of flat steel surface defect detection.”
    Quote in the paperNot a substantial claim
  • May combine two claims. The quote only partly states this claim.

    Interpretationreasoning

    Detection accuracy evaluated based on Raw images is more reliable and more credible to flat steel manufacturers than detection accuracy evaluated based on Database, when the corresponding detection methods are applied on an AVI system in an actual steel manufacturing line.

    “It is worth mentioning that the results of detection accuracy evaluated based on Raw images are more reliable than those evaluated based on Database, when the corresponding detection methods are really applied on AVI system in actual steel manufacturing line.”
    Quote in the paperSubstantial claim
    • Rests on an assumption: Actual defects must be found by professional defect inspectors one by one from historical flat steel products, which is extremely labor-intensive and time-consuming.
  • Probably not a substantial claim: may not pass S3 (load-bearing), S4 (based).

    Premisereasoning

    Convolution and subsampling in CNN effectively reduce model size by tailoring model parameters.

    “Convolution and subsampling in convolution neural network (CNN) effectively reduce the model size by tailoring the model parameters.”
    Quote in the paperNot a substantial claim
  • Probably not a substantial claim: may not pass S3 (load-bearing), S4 (based).

    Premisenone given

    A great quantity of parameters of neural networks leads to huge computational complexity.

    “But a great quantity of parameters of neural networks lead to huge computational complexity.”
    Quote in the paperNot a substantial claim
67 of 67
  • The paper relies on this without support.

    Flat steel occupies more than 65% of all products in the iron and steel industry.

    “flat steel occupies more than 65% of all the products in the iron and steel industry”
  • The paper relies on this without support.

    For thin and wide flat steel, surface defects are the greatest threat to product quality.

    “For thin and wide flat steel, surface defects are the greatest threat to the product quality.”
  • The paper relies on this without support.

    Even for occasional internal defects, morphological changes will arise on the surface with large probability.

    “Even for occasional internal defects, morphological changes will arise on the surface with large probability.”
  • The paper relies on this without support.

    Automated visual inspection instrument targeting surface quality is a standard configuration for flat steel mills to improve product quality and promote production efficiency.

    “Automated visual inspection (AVI) instrument targeting on surface quality emerges as a standard configuration for flat steel mills to improve product quality and promote production efficiency.”
  • The paper relies on this without support.

    Defect detection is required to be in strict real-time while defect classification can be handled in quasi real-time.

    “In general, defect detection is required to be in strict real-time while defect classification can be handled in quasi real-time.”
  • The paper relies on this without support.

    The total performance of an AVI system is mainly limited by the accuracy, time-efficiency and robustness of the arithmetical methods in the defect detection process.

    “The total performance of AVI system is mainly limited by the accuracy, time-efficiency and robustness of the arithmetical methods in the defect detection process which is the very focus of this paper.”
  • The paper relies on this without support.

    Texture analysis problems can be solved by statistical-, spectral- and model-based methods.

    “Normally, texture analysis problem can be solved by statistical-, spectral-and model-based methods.”
  • The paper relies on this without support.

    Machine learning enjoys popularity in computer vision in recent years, especially in texture analysis.

    “Notably, machine learning enjoys its popularity in computer vision in recent years, especially in texture analysis.”
  • The paper relies on this without support.

    Real-time and anti-noise capability are always the basic requirements of industrial defect detection.

    “Real-time and anti-noise capability are always the basic requirements of industrial defect detection”
  • The paper relies on this without support.

    Defect detection of steel surface becomes increasingly challenging due to pseudo defects caused by water droplets, oxidized scales, uneven illumination and so on.

    “Due to the existence of pseudo defects caused by water droplets, oxidized scales, uneven illumination and so on, the defect detection of steel surface becomes increasingly challenging.”
  • The paper relies on this without support.

    Collecting and labelling a great number of image samples on industrial manufacturing line are quite labor-intensive and time-consuming, or even impracticable.

    “While collecting and labelling a great number of image samples on industrial manufacturing line are quite labor-intensive and time-consuming, or even to say, impracticable.”
  • The paper relies on this without support.

    The rapid casting or rolling rhythm of flat steel in real-world industrial sites has high-level time cost requirement on defect detection.

    “as the rapid casting or rolling rhythm of flat steel in real-world industrial sites has high-level time cost requirement on defect detection.”
  • The paper relies on this without support.

    Actual defects must be found by professional defect inspectors one by one from historical flat steel products, which is extremely labor-intensive and time-consuming.

    “while the actual defects need professional defect inspectors to find out one by one from the historical flat steel products, which are extremely labor-intensive and time-consuming.”
  • The paper relies on this without support.

    The defect detection task can be treated as a bi-classification problem.

    “As the defect detection task can be treated as a bi-classification problem”
  • The paper relies on this without support.

    The online surface defect detection problem is an unsupervised and real-time detection task in essence.

    “as our problem is an unsupervised and real-time detection task in essence.”
15 of 15

Claims other papers make about this one

Each is checked against this paper’s own text: does it say what the citing paper says it does?

  • Detection of steel surface defects is crucial because steel is widely used in industrial manufacturing.

    “Steel is widely used in industrial manufacturing, so the detection of steel surface defect is crucial [1].”

    From A deep learning model for steel surface defect detection (2024) · cites this paper as [1]

Self-check

Percentages, sums and reported differences re-computed from the paper’s own numbers.

Each contradiction between two passages listed here was confirmed by an independent check.

  • Reference [100] reports incompatible true-positive and false-negative rates

    Major

    A false-negative rate of 0.003 implies a true-positive rate of 0.997, rather than the reported 0.945.

    Reported 0.945 · recomputed 0.997

  • Reference [23] reports incompatible true-positive and false-negative rates

    Major

    For the same detection results, the false-negative rate of 0.155 implies a true-positive rate of 0.845, not 0.942. At least one reported rate is incorrect.

    Reported 0.942 · recomputed 0.845

  • The listed year for reference [16] differs from its bibliography entry

    Minor

    Table V assigns reference [16] the year 2013, but the bibliography dates it to February 2011.

  • The listed year for reference [20] differs from its bibliography entry

    Minor

    Table I dates reference [20] to 2008, whereas its bibliography entry dates it to February 2009.

  • The stated year for the cited LBP paper conflicts with its reference

    Minor

    The text attributes a 1994 introduction to reference [42], which is listed as a 1996 publication.

  • Reference [112] gives different values for TPR and recall

    Minor

    Table VII gives 0.8834 for TPR and 0.7277 for recall in the same result. Recall and TPR denote the same rate for the positive class.

  • The listed year for reference [1] differs from its bibliography entry

    Minor

    The survey table dates reference [1] to 2012, but its bibliography entry gives March 2013.

  • The listed year for reference [72] differs from its bibliography entry

    Minor

    Table III dates reference [72] to 2015, while the bibliography gives January 2016.

  • The listed year for reference [106] differs from its bibliography entry

    Minor

    Table VII dates reference [106] to 2019, but its bibliography entry gives December 2018.

9 of 9

Cites

Flagged first, then by citations

6 of the 125 references couldn’t be matched to a known paper.

Research works printed but not linked: 2

  1. song, 2014, Automatic recognition of surface defects on hot-rolled steel strip using scattering convolution network, J Comput Inf Syst, 10, 3049
  2. candes, 1998, Ridgelets: Theory and applications, Proc ICASE/LARC

Cited by

Sorted by citations

Authors
Luo, Q., Fang, X., Liu, L., Yang, C., & Sun, Y.
Affiliations
  • Central South University (CN)
  • Hefei University of Technology (CN)
  • National University of Defense Technology (CN)
  • University of Hertfordshire (GB)
Venue
IEEE Transactions on Instrumentation and Measurement
Published
2020-03
Volume
69
Issue
3
Pages
626-644
ISSN
  • 0018-9456 (ISSN-L)
  • 1557-9662
OpenAlex
W2998291476
Cited by
559
References
125
Citations by year
2026: 98 · 2025: 96 · 2024: 110 · 2023: 100 · 2022: 86 · 2021: 51 · 2020: 18
FWCI
40.66
Type
journal article
Language
en
Open access
Locations
  • IEEE Transactions on Instrumentation and Measurement (publishedVersion)
  • University of Hertfordshire Research Archive (University of Hertfordshire) (acceptedVersion)
  • University of Hertfordshire Research Archive (University of Hertfordshire) (submittedVersion)
Funders
  • National Natural Science Foundation of China (51704089, 61973323)
  • Natural Science Foundation of Anhui Province (1808085QF190)
Topics
  • Physical Sciences › Engineering › Industrial and Manufacturing Engineering › Industrial Vision Systems and Defect Detection
  • Physical Sciences › Engineering › Mechanical Engineering › Non-Destructive Testing Techniques
  • Physical Sciences › Engineering › Civil and Structural Engineering › Infrastructure Maintenance and Monitoring
Keywords
visual defect detection, flat steel, steel surface defects, computer vision, hot-rolled strip, cold-rolled steel strip, statistical analysis, spectral analysis, model-based detection, machine learning, imaging features, quality assurance

About these checks

Registry, retraction, Cites and statistics results are computed, not judged, with one exception: a printed reference that no index lists is read once by a model before it counts as a citation error. Claims are extracted by a model and kept only when their quote appears verbatim in the text; each cited source is then checked, with a model’s help, for whether it says what the claim relies on. Those verdicts can be wrong — read the claim’s quote and the cited source before relying on one.

Claims read by deepseek-v4.1-flash under definition version 3 (extract-v3) on 2026-10-11.

Classified by jev-1.13-20260917 (gold-guideline-v0.2) on 2026-10-11.

Cited sources are checked by gpt-6-sol.

Statistics and arithmetic are recomputed, not judged.

Confidence bands are shown only for fields calibrated on our annotated test set. None is calibrated yet, so no band is shown.

What counts as a claim ›How we measure confidence ›How we check this ›

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