General Techno-Economic Analysis of CO 2 Electrolysis Systems
Open accessAbstract
The electrochemical reduction of carbon dioxide (CO 2 ) has received significant attention in academic research, although the techno-economic prospects of the technology for the large-scale production of chemicals are unclear. In this work, we briefly reviewed the current state-of-the-art CO 2 reduction figures of merit, and performed an economic analysis to calculate the end-of-life net present value (NPV) of a generalized CO 2 electrolyzer system for the production of 100 tons/day of various CO 2 reduction products. Under current techno-economic conditions, carbon monoxide and formic acid were the only economically viable products with NPVs of $13.5 million and $39.4 million, respectively. However, higher-order alcohols, such as ethanol and n -propanol, could be highly promising under future conditions if reasonable electrocatalytic performance benchmarks are achieved (e.g., 300 mA/cm 2 and 0.5 V overpotential at 70% Faradaic efficiency). Herein, we established performance targets such that if these targets are achieved, electrochemical CO 2 reduction for fuels and chemicals production can become a profitable option as part of the growing renewable energy infrastructure.
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Written from the paper’s full text.
TL;DR
A generalized techno-economic model for CO2 electrolysis to 100 tons/day products finds CO and formic acid are the only profitable products under base-case current conditions, while n-propanol is most favorable under optimistic future assumptions. Selectivity and cell voltage are critical performance parameters, and current density becomes relatively unimportant above ~200–400 mA/cm².
Key findings
- Base case: CO and formic acid were the only profitable products; other products were not profitable even yearly. Methane was not shown because its market value was lower than the CO2 price. Optimistic case: n-propanol was most favorable, and methanol was the only product with a negative NPV.
- Product value per electron: formic acid was highest at 16.1×10⁻³ $/electron; pure CO 8.0; n-propanol 4.8; ethanol 3.8; methanol 3.1; ethylene 3.0; syngas 0.8; methane 0.4. Annual global production: methane 250 Mtonne, syngas 150, ethylene 140, methanol 110, ethanol 77, formic acid 0.6, n-propanol 0.2.
- Sensitivity: a $0.01/kWh change gave a $40 million NPV difference for n-propanol; for ethanol, lowering current density to 100 mA/cm² decreased NPV by $51 million, while raising it to 500 mA/cm² added only $10 million; a 50% reduction in formic acid separation costs gave an NPV of $97.1 million.
- Performance targets for NPV $0 (IRR 7.5%): CO and formic acid can be profitable with relatively poor electrolyzer performance; n-propanol requires modest selectivity; ethanol and ethylene require high Faradaic efficiencies. CO2-derived ethanol had lower associated emissions than gasoline and comparable emissions to corn ethanol; reducing US energy-sector CO2 to formic acid would require ~1.5 TW, ~8% of world energy output.
Methods
- Reviewed state-of-the-art CO2 reduction figures of merit (current density, Faradaic efficiency, energetic efficiency, stability) and built a techno-economic model for a generalized eCO2R plant producing 100 tons/day of each product, with material/energy balances, capital/operating costs, and end-of-life NPV cash flow over 20 years, 350 days/year, 2 weeks downtime.
- Base case: electricity $0.05/kWh, current density 200 mA/cm², cell voltage 2.3 V, selectivity 90%, conversion 50%, CO2 $100/ton, interest 10%, electrolyzer cost $2830/m². Optimistic case: $0.03/kWh, 300 mA/cm², 2 V, CO2 $50/ton, interest 7.5%, electrolyzer cost $1415/m². Gas separation by PSA; liquid separation by distillation modeled in Aspen Plus; sensitivity analysis across ranges in Table 4.
- Financial assumptions: construction first year, production second year; working capital 5% of capital investment; MACRS 10-year depreciation; 20% salvage value; base nominal interest 10%; effective income tax 40%.
Limitations
- Stated: no commercially developed analogues for CO2 reduction make detailed analysis difficult; the model uses engineering approximations and assumptions based on existing technologies. CO2 electrolyzers exist only at bench scale and have no standard design; the model uses an alkaline water electrolyzer stack as representative.
- Stated: most reported CO2 reduction studies are short (<5 h), so long-term stability over hundreds/thousands of hours is unknown; CO2 conversion is often not reported and most studies are batch/single-pass with <10% conversion, while the model assumes 50%. The impact of SOx/NOx on electrolyzer performance is not understood. The financial model excludes cost of sales, labor, and inflation; the emissions analysis excludes construction, steam, and heating.
- Evident: base and optimistic cases assume 90% selectivity for all products, but the paper notes n-propanol Faradaic efficiency remains <5% and ethylene/ethanol were historically low, so the favorable alcohol/hydrocarbon cases depend on performance not yet demonstrated. Separation is modeled as a single distillation column with product leaving near azeotropic concentration; the paper notes more elaborate methods could allow higher purity.
Model-written summary. Check it against the paper before relying on it.
Integrity signals
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Cites
Statistics
Claims the paper makes
0 of 17 cited sources checked · 0 supported · 0 flagged
- Findingown data
Carbon monoxide and formic acid are the most economically favorable CO2 reduction products under current conditions.
“While carbon monoxide and formic acid were the most economically favorable products under current conditions, higher-order alcohols such as ethanol and n-propanol could be highly promising if reasonable electrocatalytic performance benchmarks were achieved.”
Quote in the paperSubstantial claim - Findingnone given
High Faradaic efficiencies can be achieved at the expense of current densities.
“In general, high Faradaic efficiencies can be achieved at the expense of current densities, and majority of the energetic efficiencies for reduction CO2”
Quote in the paperNot a substantial claim - Findingnone given
Majority of the energetic efficiencies for CO2 reduction were less than 60%.
“majority of the energetic efficiencies for reduction CO2 were less than 60%.”
Quote in the paperNot a substantial claim - Findingcitation
In 2016, significant strides improved Faradaic efficiency for C2 products, achieving as high as 41% for ethylene and 63% for ethanol.
“However, in 2016, significant strides have been made on improving the Faradaic efficiency for C2 products, achieving as high as 41% and 63% for ethylene and ethanol, respectively.67”
Quote in the paperNot a substantial claim0 of 1 sources checked- cites [67] source
Not checked in the free run.
- Findingreasoning
It has been difficult to simultaneously achieve high current density, Faradaic efficiency, and energetic efficiency.
“Overall, it has been difficult to simultaneously achieve high current density, Faradaic efficiency, and energetic efficiency, which illustrates that further efforts are needed to develop better CO2 reduction catalysts.”
Quote in the paperSubstantial claim
- Findingreasoning
n-Propanol had the lowest annual production (0.2 million metric tons per year).
“Turning to n-propanol, although this chemical is an industrially important chemical precursor, it had the lowest annual production (0.2 million metric tons per year) because it is limited by the difficulty in production.”
Quote in the paperNot a substantial claim - Findingreasoning
n-Propanol Faradaic efficiency was still significantly low (<5%).
“For the case of C3 products, the Faradaic efficiency for n-propanol was still significantly low (<5%) which reflects the energy intensive (18 electrons) process and complex reaction pathway that requires multiple of carbon-carbon coupling.”
Quote in the paperNot a substantial claim - Findingreasoning
Formic acid had the highest normalized market price (16.1 x 10^-3 $ electron^-1) among the seven CO2 reduction products.
“Interestingly, although formic acid had the highest normalized market price (16.1 x 10 -3 $ electron -1 ), which is reflected by the number of electrons needed to produce formic acid, the annual production of formic acid was the second to”
Quote in the paperNot a substantial claim - Findingown data
A 50% reduction in the operating and capital costs for formic acid separation gave an NPV of $97.1 million.
“For example, a 50% reduction in the operating and capital costs for formic acid separation gave an NPV of $97.1 million.”
Quote in the paperNot a substantial claim - Findingreasoning
For products that required large amounts of electricity, increasing the current density to at least 250-300 mA/cm2 was critical.
“Thus, for products that required large amounts of electricity, increasing the current density to at least 250-300 mA/cm 2 was critical.”
Quote in the paperSubstantial claim - Findingreasoning
Of all products, ethylene had the highest capital and operating costs due to the large amount of current (electricity) needed per kg of product.
“Of all products, ethylene had the highest capital and operating costs due to the large amount of current (electricity) needed per kg of product.”
Quote in the paperNot a substantial claim - Findingown data
Even at an electricity cost of $0.05/kWh, the amount of electricity needed to produce hydrocarbons and alcohols outweighed the values of the chemical products.
“Even at a modest electricity cost of $0.05/kWh, the amount of electricity needed to produce hydrocarbons and alcohols outweighed the values of the chemical products.”
Quote in the paperSubstantial claim - Findingown data
A change of just $0.01/kWh resulted in a NPV difference of $40 million for n-propanol production.
“Even a change of just $0.01/kWh resulted in a NPV difference of $40 million for n-propanol production.”
Quote in the paperSubstantial claim - Findingreasoning
After a certain threshold, the capital costs of the electrolyzer, which were directly influenced by current density, became insignificant to the other costs.
“After a certain threshold, the capital costs of the electrolyzer, which were directly influenced by current density, became insignificant to the other costs.”
Quote in the paperSubstantial claim - Findingnone given
Under optimistic case assumptions, hydrocarbons and alcohols became much more favorable.
“However, these products became much more favorable under the optimistic case assumptions.”
Quote in the paperSubstantial claim - Findingnone given
For formic acid, much of the cost was associated with the challenging distillation process.
“For formic acid, much of the cost was associated with the challenging distillation process.”
Quote in the paperSubstantial claim - Findingreasoning
In terms of electrolyzer performance, selectivity and voltage were the most important parameters for higher electron products such as alcohols and ethylene.
“In terms of electrolyzer performance, selectivity and voltage were the most important parameters for higher electron products such as alcohols and ethylene.”
- Also stated in: § 8. Catalyst Activity Targets · plain
“As shown in the sensitivity analysis, cell potential and selectivity were the major parameters.”
Quote in the paperSubstantial claim - Also stated in: § 8. Catalyst Activity Targets · plain
- Findingown data
For all products, a deviation in selling price of 15% had a significant impact on the end-of-life NPV of the process.
“For all products, a deviation in selling price of 15% had a significant impact on the end-of-life NPV of the process.”
Quote in the paperSubstantial claim - Findingreasoning
These high costs, along with a large CO2 feedstock requirement, contributed to the low profitability of ethylene relative to other products.
“These high costs, along with a large CO2 feedstock requirement, contributed to the low profitability of ethylene relative to other products.”
Quote in the paperSubstantial claim - Findingreasoning
Current density was the least important parameter of electrolyzer performance once above a certain threshold.
“Interestingly, the current density was the least important parameter of electrolyzer performance once above a certain threshold.”
- Also stated in: § 10. Conclusions · plain
“We found that current density is the least important electrolyzer parameter after a certain threshold (200-400 mA) is reached, while selectivity and overpotential are critical, especially for highelectron products.”
Quote in the paperSubstantial claim - Also stated in: § 10. Conclusions · plain
- Findingreasoning
In the case of low conversion and high selectivity towards liquid products, the gas stream exiting the reactor consisted almost entirely of CO2 with some residual hydrogen.
“However, in the case of low conversion and high selectivity towards liquid products, the gas stream exiting the reactor consisted almost entirely of CO2 with some residual hydrogen.”
Quote in the paperSubstantial claim - Findingreasoning
This was due to the inverse square relationship between the electrolyzer capital cost and current density.
“This was due to the inverse square relationship between the electrolyzer capital cost and current density.”
Quote in the paperSubstantial claim - Findingown data
CO and formic acid have the highest product value per electron.
“This is because CO and formic acid have the highest product value per electron (Table 2).”
Quote in the paperSubstantial claim - Findingown data
The production of CO and formic acid can be done profitably under the optimistic base conditions with relatively poor electrolyzer performance, requiring Faradaic efficiencies much lower than currently obtained.
“It can be seen that the production of CO and formic acid can be done profitably under the optimistic base conditions with relatively poor electrolyzer performance, requiring Faradaic efficiencies much lower than currently obtained.”
Quote in the paperSubstantial claim - Findingreasoning
The reactor conversion also impacted the economics.
“Furthermore, the reactor conversion also impacted the economics.”
Quote in the paperSubstantial claim - Findingreasoning
A higher selectivity reduced the total current needed because less electricity was wasted on hydrogen generation.
“A higher selectivity reduced the total current needed because less electricity was wasted on hydrogen generation.”
Quote in the paperSubstantial claim - Findingreasoning
Less hydrogen also reduced the separation requirement for recycling the CO2, which was a significant cost even for liquid products.
“Less hydrogen also reduced the separation requirement for recycling the CO2, which was a significant cost even for liquid products.”
Quote in the paperSubstantial claim - Findingown data
Simple products such as CO and formic acid were more profitable under current economic conditions and performance based on the current state-of-the-art electrocatalysts.
“Simple products such as CO and formic acid were more profitable under current economic conditions and performance based on the current state-of-the-art electrocatalysts, although only lab-scale electrolyzer systems have been demonstrated.”
Quote in the paperSubstantial claim - Interpretationown data
Higher-order alcohols such as ethanol and n-propanol could be highly promising if reasonable electrocatalytic performance benchmarks are achieved.
“While carbon monoxide and formic acid were the most economically favorable products under current conditions, higher-order alcohols such as ethanol and n-propanol could be highly promising if reasonable electrocatalytic performance benchmarks were achieved.”
Quote in the paperSubstantial claim - Interpretationown data
The highly desirable CO2 reduction products include ethylene, methanol, ethanol, and syngas because these products have high market capacity as well as decent normalized market prices.
“From Table 2, it can be concluded that the highly desirable products include ethylene, methanol, ethanol, and syngas since these products have high market capacity as well as decent normalized market prices.”
Quote in the paperSubstantial claim - Premisecitation
Cost estimates for direct air capture range between US$30 and US$1000 per ton of CO2.
“The cost estimates for such a system range anywhere between US$30 -US$1000 per ton of CO2.[79][80]”
Quote in the paperNot a substantial claim0 of 1 sources checked- cites [79][80]
Not checked in the free run.
- Premisecitation
Through solvent and process design improvements, the cost of CO2 capture could be reduced to as much as $44 USD per ton CO2.
“Through solvent and process design improvements, the cost of capture could be reduced to as much as $44 USD per ton CO2.78”
Quote in the paperNot a substantial claim0 of 1 sources checked- cites [78] source
Not checked in the free run.
- Interpretationown data
Performance targets can be established such that if achieved, electrochemical CO2 reduction for fuels and chemicals production can become a profitable option as part of the growing renewable energy infrastructure.
“Herein, we established performance targets such that if these targets are achieved, electrochemical CO2 reduction for fuels and chemicals production can become a profitable option as part of the growing renewable energy infrastructure.”
Quote in the paperSubstantial claim - Interpretationreasoning
Long term stability of CO2 reduction in the range of hundreds or even thousands of hours is unknown.
“It must be noted that majority of reported CO2 reduction studies were conducted under short timescales (<5 hrs), and thus long term stability in the range of hundreds or even thousands of hours are unknown.”
Quote in the paperNot a substantial claim - Premiseown data
CO2 can be electrochemically reduced to several products at similar potentials.
“As shown in Table 1, CO2 can be electrochemically reduced to several products at similar potentials, and thus, a critical equation arises: which CO2 reduction product should be targeted for commercialization?”
Quote in the paperSubstantial claim - Premisenone given
Currently, CO2 electrolyzers exist only at the bench scale.
“Currently, CO2 electrolyzers exist only at the bench scale.”
Quote in the paperSubstantial claim - Premisereasoning
There still lacks a capital investment analysis of a general CO2 electrolysis system, from which the return on capital investment and time-valued net present value for the production of the most commonly reported products can be determined.
“Although these various investigations provide useful insights to the economic potential of CO2 reduction, there still lacks a capital investment analysis of a general CO2 electrolysis system, from which the return on capital investment and time-valued net present value for the production of the most commonly reported products can be determined.”
Quote in the paperSubstantial claim0 of 3 sources checked - Premisenone given
There have been few technical and economic analyses that evaluate the potential and feasibility of implementing CO2 electrolyzer technology on a large scale.
“Despite the significant amount of research that has been performed on eCO2R catalysts and electrolyzers, there have been few technical and economic analyses that evaluate the potential and feasibility of implementing the CO2 electrolyzer technology on a large scale.”
Quote in the paperSubstantial claim - Premisecitation
Current state-of-the-art CO2 capture involves chemical adsorption using monoethanolamine (MEA) at a cost of $70 USD per ton of CO2 captured.
“The current state-of-the-art involves chemical adsorption using monoethanolamine (MEA) at a cost of $70 USD per ton of CO2 captured.77”
Quote in the paperNot a substantial claim0 of 1 sources checked- cites [77] source
Not checked in the free run.
- Premisecitation
Selectively obtaining n-propanol as the sole product is likely to be a major challenge because the selectivity towards n-propanol is still quite low.
“Based on CO2 reduction studies in the literature, selectively obtaining n-propanol as the sole product is likely to be a major challenge, as the selectivity towards n-propanol is still quite low.”
Quote in the paperNot a substantial claim - Interpretationcitation
The design of the reactor between different products would be consistent, with the exception being formate requiring protonation to formic acid.
“The design of the reactor between different products would also be consistent, with the exception being formate requiring protonation to formic acid.”
Quote in the paperSubstantial claim - Interpretationreasoning
The auxiliary systems and balance of plant for a CO2 electrolyzer are likely to be similar to those of an alkaline water electrolyzer.
“Furthermore, the auxiliary systems and balance of plant for a CO2 electrolyzer are likely to be similar.”
Quote in the paperNot a substantial claim - Interpretationreasoning
The production of CO, n-propanol, and formic acid are advantageous since they remained profitable even if the product selling price dropped significantly.
“Therefore, the production of products such as CO, n-propanol, and formic acid are advantageous since they remained profitable even if the product selling price dropped significantly.”
Quote in the paperSubstantial claim - Premisecitation
The electrolyzer total current density of 200 mA/cm2 has been demonstrated in numerous laboratory reactors at roughly 2.3 V.
“The electrolyzer total current density of 200 mA/cm 2 has been demonstrated in numerous laboratory reactors at roughly 2.3 V. 70”
Quote in the paperSubstantial claim0 of 1 sources checked- cites [70] source
Not checked in the free run.
- Premisecitation
Per the EIA, the US emitted roughly 5.2 MMmt of CO2 from the energy-sector alone in 2015.
“Per the EIA, the US emitted roughly 5.2 MMmt of CO2 from the energy-sector alone in 2015.”
Quote in the paperSubstantial claim0 of 1 sources checked- cites EIA
Not checked in the free run.
- Interpretationreasoning
The activity targets for the profitable production of hydrocarbon and alcohol products are feasible.
“Altogether, it is promising that the activity targets for the profitable production of these hydrocarbon and alcohol products are feasible, as they have a much larger market potential compared to CO and formic acid.”
Quote in the paperSubstantial claim - Interpretationreasoning
If low-carbon electricity sources such as wind and solar are used, additional CO2 emissions can be mitigated if the CO2 is sourced from industrial sources such as fossil fuel power plants and chemical facilities, since converting this CO2 through eCO2R would then be a reduction of emissions as opposed to the commonly used case where the CO2 is simply emitted.
“However, if low-carbon electricity sources such as wind and solar are used, additional CO2 emissions can be mitigated if the CO2 is sourced from industrial sources such as fossil fuel power plants and chemical facilities, since converting this CO2 through eCO2R would then be a reduction of emissions as opposed to the commonly used case where the CO2 is simply emitted.”
Quote in the paperSubstantial claim - Interpretationreasoning
The mitigation holds even if the CO2 reduction product is a fuel that is later burned, provided it replaces those derived from fossil fuels.
“This is true even if the CO2 reduction product is a fuel that is later burned, provided it replaces those derived from fossil fuels.”
Quote in the paperSubstantial claim - Interpretationown data
The total amount of CO2 emission is too large to be handled by electrochemical processes alone.
“Secondly, the total amount of CO2 emission is too large to be handled by electrochemical processes alone.”
Quote in the paperSubstantial claim - Interpretationreasoning
It is unlikely that eCO2R technology alone can significantly reduce the atmospheric CO2 concentration.
“Although eCO2R has the potential to profitably produce valuable chemical feedstocks, it is unlikely that the technology alone can significantly reduce the atmospheric CO2 concentration for a couple of reasons.”
Quote in the paperSubstantial claim - Interpretationown data
The generalized techno-economic model for eCO2R presented in this work provides insight into the feasibility of various common CO2 reduction products for large-scale chemical production.
“The generalized techno-economic model for eCO2R presented in this work provides insight into the feasibility of various common CO2 reduction products for large-scale chemical production.”
Quote in the paperSubstantial claim - Interpretationreasoning
Liquids such as ethanol and n-propanol could be profitable under more favorable economic conditions in the future.
“which could be profitable under more favorable economic conditions in the future”
Quote in the paperSubstantial claim - Interpretationown data
CO2-derived chemicals and fuels can indirectly lead to a reduction of CO2 emissions.
“This shows that CO2-derived chemicals and fuels can indirectly lead to a reduction of CO2 emissions.”
Quote in the paperSubstantial claim
- May combine two claims. 34
- Classified as probably not a substantial claim. 23
- The quote only partly states this claim. 1
May combine two claims.
Findingnone givenMethanol Faradaic efficiencies varied greatly from 30% to 98%, and only a few catalysts were reported to be methanol selective.
“In the case of methanol, only a few catalysts were reported to be methanol selective and the reported methanol Faradaic efficiencies varied greatly from 30% to 98%.”
Quote in the paperNot a substantial claimMay combine two claims.
FindingreasoningMethane had the highest annual production (250 million metric tons per year) and the lowest normalized market price (0.4 x 10^-3 $ electron^-1).
“On the contrary, being a major source for power generation and domestic heating as well as having abundant sources of natural gas, methane had the highest annual production (250 million metric tons per year) and the lowest normalized market price (0.4 x 10 -3 $ electron -1 ).”
Quote in the paperNot a substantial claimMay combine two claims.
Findingnone givenMethane Faradaic efficiencies have been consistently low (<50%), with majority of these catalysts being Cu-based.
“On the contrary, methane Faradaic efficiencies have been consistently low (<50%) with majority of these catalysts being Cu-based.”
Quote in the paperNot a substantial claimProbably not a substantial claim: may not pass S4 (based).
Findingnone givenMajority of reported CO2 reduction studies were conducted under short timescales (<5 hrs).
“It must be noted that majority of reported CO2 reduction studies were conducted under short timescales (<5 hrs), and thus long term stability in the range of hundreds or even thousands of hours are unknown.”
Quote in the paperNot a substantial claimMay combine two claims.
Findingnone givenFaradaic efficiencies for CO and formic acid have been consistently high (>80%), with majority of these catalysts being Ag and Sn-based for CO and formic acid production, respectively.
“In the case of C1 products, Faradaic efficiencies for CO and formic acid have been consistently high (>80%) with majority of these catalysts being Ag and Sn-based for CO and formic acid production, respectively.”
Quote in the paperNot a substantial claimMay combine two claims.
Findingnone givenEthylene and ethanol Faradaic efficiencies have been consistently low until recently, and majority of these catalysts were Cu-based.
“In the case of C2 products, Faradaic efficiencies of ethylene and ethanol have, but not until recently, been consistently low and majority of these catalysts were also Cu-based.”
Quote in the paperNot a substantial claimMay combine two claims.
Findingnone givenWhile distillation and PSA systems had similar capital investment requirements, PSA systems had a much lower operating cost.
“It must be noted, that while the distillation and PSA systems had similar capital investment requirements, the PSA systems had a much lower operating cost.”
Quote in the paperNot a substantial claimThe quote only partly states this claim.
Findingown dataFor the process to be profitable, the electrolyzer performance must lie to the right of the overpotential/selectivity performance curve for an end-of-life NPV of $0 (IRR of 7.5%).
“For the process to be profitable, the electrolyzer performance must lie to the right of the curve.”
- Also stated in: § 8. Catalyst Activity Targets · plain
“Figure 7 shows the overpotential/selectivity performance curves for various products needed to obtain an end-of-life NPV of $0 (IRR of 7.5%).”
Quote in the paperSubstantial claim- Also stated in: § 8. Catalyst Activity Targets · plain
May combine two claims.
Findingown dataIn the case of ethanol, a decrease in current density to 100 mA/cm2 resulted in a NPV decrease of $51 million, while an increase to 500 mA/cm2 only gave an extra $10 million.
“In the case of ethanol, a decrease in current density to 100 mA/cm 2 resulted in a NPV decrease of $51 million, while an increase to 500 mA/cm 2 only gave an extra $10 million (Supplementary Figure S1).”
Quote in the paperSubstantial claimMay combine two claims.
Findingown dataFor all products other than CO and formic acid, electricity was the major operating cost, resulting in a strong economic dependence on the price of electricity.
“For all products other than CO and formic acid, electricity was the major operating cost, resulting in a strong economic dependence on the price of electricity.”
Quote in the paperSubstantial claimMay combine two claims.
FindingreasoningThis led to a lower power requirement and subsequently a lower electricity operating cost.
“This led to a lower power requirement and subsequently a lower electricity operating cost.”
Quote in the paperSubstantial claimMay combine two claims.
FindingreasoningMultiple passes were made before separation, as a small dilution of the CO2 feedstock did not significantly influence reactor performance.
“Thus, multiple passes were made before separation, as a small dilution of the CO2 feedstock did not significantly influence reactor performance.”
Quote in the paperSubstantial claimMay combine two claims.
FindingreasoningReducing the cell voltage (overpotentials) lowered the overall power requirement, which significantly impacted products with high electricity operating cost fraction.
“Reducing the cell voltage (overpotentials) lowered the overall power requirement, which significantly impacted products with high electricity operating cost fraction.”
Quote in the paperSubstantial claimMay combine two claims.
FindingreasoningA decrease in total current reduced the total electrolyzer area, resulting in a lower electrolyzer capital cost.
“Also, a decrease in total current reduced the total electrolyzer area, resulting in a lower electrolyzer capital cost.”
Quote in the paperSubstantial claimMay combine two claims.
FindingreasoningAt base case conditions, CO and formic acid were the only profitable products for the CO2 electrolysis system, whereas the other products were not even profitable on a yearly basis.
“At the base case conditions, CO and formic acid were the only profitable products for the CO2 electrolysis system, whereas the other products were not even profitable on a yearly basis.”
Quote in the paperSubstantial claimProbably not a substantial claim: may not pass S4 (based).
Findingnone givenFaradaic efficiencies of 90% have been demonstrated for numerous CO2 reduction products such as CO, formic acid, and methanol.
“As shown in Figure 2, Faradaic efficiencies of 90% have been demonstrated for numerous CO2 reduction products such as CO, formic acid, and methanol, and were assumed for these cases.”
Quote in the paperNot a substantial claimMay combine two claims.
Findingnone givenReducing this CO2 to a two-electron product like formic acid would require ~1.5 TW, which is equivalent to roughly 8% of the world's energy output.
“Reducing this CO2 to a two-electron product like formic acid would require ~1.5 TW, which is equivalent to roughly 8% of the world's energy output.”
Quote in the paperSubstantial claimMay combine two claims.
Findingown datan-Propanol requires a modest selectivity, while ethanol and ethylene require relatively high Faradaic efficiencies.
“However, n-propanol requires a modest selectivity, while ethanol and ethylene require relatively high Faradaic efficiencies.”
Quote in the paperSubstantial claimMay combine two claims.
FindingreasoningA lower reactor conversion resulted in a higher separation cost due to an increased amount of unconverted CO2 in the separation/recycle loop, and this consequentially increased the size/capital cost of the PSA system.
“A lower reactor conversion resulted in a higher separation cost due to an increased amount of unconverted CO2 in the separation/recycle loop, and this consequentially increased the size/capital cost of the PSA system.”
Quote in the paperSubstantial claimMay combine two claims.
Findingown dataUnder optimistic case assumptions, n-propanol production was the most favorable product, and methanol was the only product with a negative NPV.
“The production of n-propanol was the most favorable product, with methanol being the only product with a negative NPV.”
Quote in the paperSubstantial claimProbably not a substantial claim: may not pass S4 (based). May combine two claims.
Findingnone givenCO2 conversion is not often reported in the literature because most studies are performed in either a batch cell or single-pass flow cell with conversions less than 10%.
“It must be noted that CO2 conversion is not often reported in the literature because most of studies are performed in either a batch cell or single-pass flow cell with conversions less than 10%.”
Quote in the paperNot a substantial claimMay combine two claims.
FindingreasoningFormic acid and CO benefited from a small power requirement, which reduced the cost of electricity and electrolyzer size.
“In contrast, formic acid and CO benefited from a small power requirement, which reduced the cost of electricity and electrolyzer size.”
Quote in the paperSubstantial claimMay combine two claims.
FindingcitationThe associated emissions with the electrochemical production of ethanol from CO2 are much less than those of gasoline, and comparable to ethanol derived from corn feedstocks, which is the current dominant production method.
“As illustrated in Figure 8, the associated emissions with the electrochemical production of ethanol from CO2 are much less than those of gasoline, and comparable to ethanol derived from corn feedstocks, which is the current dominant production method.89”
Quote in the paperSubstantial claim0 of 1 sources checked- cites [89] Wolf, D.; Schmidt, R.; Block, U.; Schoenmakers, H.; Bott, K.; Kaibel, G.,Production of anhydrous or substantially anhydrous formic acid. U.S. Patent US4326073 A, 1982.
Not checked in the free run.
Probably not a substantial claim: may not pass S3 (load-bearing).
Interpretationnone givenn-Propanol production is limited by the difficulty in production.
“Turning to n-propanol, although this chemical is an industrially important chemical precursor, it had the lowest annual production (0.2 million metric tons per year) because it is limited by the difficulty in production.”
Quote in the paperNot a substantial claimProbably not a substantial claim: may not pass S3 (load-bearing), S4 (based).
Interpretationnone givenThe use of CO2 in an electrochemical conversion to create value added products could increase the economic viability of capture.
“Furthermore, the use of CO2 in an electrochemical conversion to create value added products could also increase the economic viability of capture.”
Quote in the paperNot a substantial claimProbably not a substantial claim: may not pass S3 (load-bearing), S4 (based).
Interpretationnone givenThe CO2 stream likely needs to be of high purity for stable and efficient conversions.
“The impact of these compounds on electrolyzer performance is not yet understood, but the CO2 stream likely needs to be of high purity for stable and efficient conversions.”
Quote in the paperNot a substantial claimProbably not a substantial claim: may not pass S3 (load-bearing).
Premisenone givenCapture of CO2 from air has yet to be commercially developed.
“Alternatively, the capture of CO2 from air has yet to be commercially developed, although a small demo facility by Climeworks in Switzerland recently opened.”
Quote in the paperNot a substantial claimProbably not a substantial claim: may not pass S3 (load-bearing), S4 (based). May combine two claims.
InterpretationreasoningIf n-propanol could be efficiently produced through CO2 reduction, it could supplant ethanol as a transportation fuel additive due to its higher energy density, greatly increasing its potential market share.
“However, if n-propanol could be efficiently produced through CO2 reduction, it could supplant ethanol as a transportation fuel additive due to its higher energy density, greatly increasing its potential market share.”
Quote in the paperNot a substantial claimMay combine two claims.
PremisecitationThere is no standard design for a CO2 electrolyzer cell, with several configurations reported.
“Furthermore, there is no standard design for a CO2 electrolyzer cell with several configurations reported.[12][13]70”
Quote in the paperSubstantial claim0 of 1 sources checked- cites [12][13]70
Not checked in the free run.
Probably not a substantial claim: may not pass S3 (load-bearing).
InterpretationreasoningCapture of CO2 from air represents a net-reduction in CO2 as opposed to avoided emissions.
“Furthermore, the capture of CO2 from air represents a net-reduction in CO2 as opposed to avoided emissions since the CO2 is being taken from the atmosphere.”
Quote in the paperNot a substantial claimProbably not a substantial claim: may not pass S3 (load-bearing). May combine two claims.
PremisecitationAu, Ag, and Zn are selective towards producing CO, while Pb and Sn are selective towards producing formic acid.
“Metals such as Au, Ag, and Zn were discovered to be selective towards producing CO while metals such as Pb and Sn were selective towards producing formic”
Quote in the paperNot a substantial claim0 of 1 sources checked- cites [25][26]
Not checked in the free run.
Probably not a substantial claim: may not pass S3 (load-bearing).
PremisecitationCu is the only metal that can reduce CO2 to C2 hydrocarbons and alcohols at appreciable levels.
“Interestingly, Cu was the only metal that could reduce CO2 to C2 hydrocarbons and alcohols at appreciable levels.”
Quote in the paperNot a substantial claim0 of 1 sources checked- cites [25][26]
Not checked in the free run.
Probably not a substantial claim: may not pass S3 (load-bearing).
Premisenone givenIn aqueous CO2 reduction, the hydrogen evolution reaction occurs in competition to the CO2 reduction reaction.
“In addition, if CO2 reduction is performed in aqueous environment, then the undesirable hydrogen evolution reaction also occurs in competition to the CO2 reduction reaction (also listed in Table 1).”
Quote in the paperNot a substantial claimMay combine two claims.
PremisecitationPressure swing adsorption is an industrially used process with low operating costs, high efficiency, and limited footprint.
“For gas product separation, pressure swing adsorption is an industrially used process with low operating costs, high efficiency, and limited footprint.82”
Quote in the paperNot a substantial claim0 of 1 sources checked- cites [82] source
Not checked in the free run.
Probably not a substantial claim: may not pass S3 (load-bearing).
PremisecitationBASF utilizes a liquid-liquid extraction process to purify formic acid solutions up to 95% by weight.
“Alternatively, BASF utilizes a liquid-liquid extraction process to purify formic acid solutions up to 95% by weight.86”
Quote in the paperNot a substantial claim0 of 1 sources checked- cites [86] Tamm D., 2013, SGC Rapport
Not checked in the free run.
Classified as probably not a substantial claim. May combine two claims.
PremisereasoningDistillation is used as the separation process for CO2 reaction liquid products, as alcohols are separated by distillation commercially.
“Distillation was used as the separation process for the CO2 reaction liquid products, as alcohols are separated by distillation commercially.”
Quote in the paperSubstantial claimMay combine two claims.
PremisereasoningFormic acid can be separated by distillation, although it is highly energy intensive due to the close boiling points of water and formic acid.
“Formic acid can also be separated by distillation, although it is highly energy intensive due to the close boiling points of water and formic acid.”
Quote in the paperNot a substantial claimProbably not a substantial claim: may not pass S3 (load-bearing), S4 (based).
Interpretationnone givenA better electrolyzer design could potentially boost the CO2 conversion to 50%.
“A better electrolyzer design could potentially boost the CO2 conversion to 50%.”
Quote in the paperNot a substantial claimMay combine two claims.
PremisereasoningIn CO2 electrolysis, non-precious metal catalysts are used, making an alkaline water electrolyzer comparison appropriate.
“In CO2 electrolysis, non-precious metal catalysts are used, making the alkaline comparison appropriate.”
Quote in the paperNot a substantial claimProbably not a substantial claim: may not pass S4 (based).
Premisenone givenDirect air capture of CO2 is still expensive.
“Firstly, as discussed early, the direct air capture of CO2 is still expensive.”
Quote in the paperNot a substantial claimProbably not a substantial claim: may not pass S3 (load-bearing).
PremisecitationAs renewable energy sources such as solar and wind continue to become cheaper, the price of electricity could be as low as 0.02 $/kWh.
“As renewable energy sources such as solar and wind continue to become cheaper, the price of electricity could be as low as 0.02 $/kWh.87”
Quote in the paperNot a substantial claim0 of 1 sources checked- cites [87] Persson M., 2006
Not checked in the free run.
May combine two claims.
InterpretationreasoningA mixture of liquid C2-C3 alcohols would still be economically valuable under the optimistic case because ethanol was also favorable.
“However, a mixture of these liquid C2-C3 alcohols would still be economically valuable since ethanol was also favorable under the optimistic case.”
Quote in the paperSubstantial claimProbably not a substantial claim: may not pass S3 (load-bearing), S4 (based).
InterpretationreasoningA low conversion results in a more challenging product separation due to the unreacted CO2 in the reactor effluent that needs to be recycled.
“A low conversion results in a more challenging product separation due to the unreacted CO2 in the reactor effluent that needs to be recycled.”
Quote in the paperNot a substantial claimMay combine two claims.
InterpretationreasoningThe main difference between a CO2 electrolyzer and an alkaline water electrolyzer would be the electrolyzer design requiring a direct feed of CO2 to the catalyst surface, which would have a minimal cost difference.
“The main difference would be the electrolyzer design requiring a direct feed of CO2 to the catalyst surface, which would have a minimal cost difference.”
Quote in the paperSubstantial claimMay combine two claims.
InterpretationreasoningAlthough cheaper separation was an advantage for gaseous products, they will likely require additional compression for transportation/storage, which could increase costs significantly.
“Although this cheaper separation was an advantage for gaseous products, they will likely require additional compression for transportation/storage, which could increase costs significantly.”
Quote in the paperNot a substantial claimProbably not a substantial claim: may not pass S2 (checkable). May combine two claims.
Interpretationnone givenOverall, the electrochemical reduction of CO2 is a promising technology that could play a significant role in the future renewable energy infrastructure if further strides are made.
“Overall, the electrochemical reduction of CO2 is a promising technology that could play a significant role in the future renewable energy infrastructure if further strides are made.”
Quote in the paperNot a substantial claimClassified as probably not a substantial claim. May combine two claims.
InterpretationreasoningThe use of C2-C3 alcohols produced from eCO2R would allow for renewable energy sources to penetrate into the transportation and chemical sectors while potentially reducing GHG emissions.
“and the use of C2-C3 alcohols produced from eCO2R would allow for renewable energy sources to penetrate into the transportation and chemical sectors while potentially reducing GHG emissions.”
Quote in the paperSubstantial claimProbably not a substantial claim: may not pass S2 (checkable), S4 (based).
Interpretationnone givenWith continual efforts, the electrocatalytic performance benchmarks for these alcohols can be achievable.
“However, with continual efforts, the electrocatalytic performance benchmarks for these alcohols can be achievable, and the use of C2-C3 alcohols produced from eCO2R would allow for renewable energy sources to penetrate into the transportation and chemical sectors while potentially reducing GHG emissions.”
Quote in the paperNot a substantial claimClassified as probably not a substantial claim. May combine two claims.
InterpretationreasoningThe small market potential for formic acid and the difficulty associated with storing/transporting gaseous products motivates the production of liquids such as ethanol and n-propanol.
“However, the small market potential for formic acid and the difficulty associated with storing/transporting gaseous products motivates the production of liquids such as ethanol and n-propanol, which could be profitable under more favorable economic conditions in the future and may have a much higher market potential.”
Quote in the paperSubstantial claim- Rests on an assumption: Formic acid has small market potential.
- Rests on an assumption: Gaseous products have difficulty associated with storing/transporting.
Probably not a substantial claim: may not pass S3 (load-bearing).
PremisecitationWind and solar have some associated emissions due to construction and maintenance.
“Despite being”
Quote in the paperNot a substantial claim0 of 1 sources checked- cites [88] source
Not checked in the free run.
May combine two claims.
InterpretationreasoningFor higher-order alcohols to become profitable, cheaper electricity costs and improved catalytic performance are needed.
“For higher-order alcohols to become profitable, cheaper electricity costs and improved catalytic performance are needed.”
Quote in the paperSubstantial claim
The paper relies on this without support.
Product price could fluctuate significantly over a 20-year period due to changes in market demand and development of new technologies.
“Over a 20-year period, the product price could fluctuate significantly due to changes in market demand and development of new technologies.”
The authors state this as an assumption.
Additional emissions from construction of facility materials and other process costs (steam, heating, etc.) are small compared to the electrical system.
“Additional emissions would result from construction of the facility materials and other process costs (steam, heating, etc.), which were not considered as they are assumed to be small, compared to the electrical system.”
The paper relies on this without support.
Only lab-scale electrolyzer systems have been demonstrated.
“although only lab-scale electrolyzer systems have been demonstrated.”
The paper relies on this without support.
Formic acid has small market potential.
“the small market potential for formic acid”
The paper relies on this without support.
Gaseous products have difficulty associated with storing/transporting.
“the difficulty associated with storing/transporting gaseous products”
The paper relies on this without support.
Liquids such as ethanol and n-propanol may have a much higher market potential.
“may have a much higher market potential.”
The paper relies on this without support.
Hydrocarbon and alcohol products have a much larger market potential compared to CO and formic acid.
“as they have a much larger market potential compared to CO and formic acid.”
Claims other papers make about this one
Each is checked against this paper’s own text: does it say what the citing paper says it does?
The production cost for all products shows a strong dependence on Faradaic efficiency.
“As shown in Figure 1d-g, the production cost for all products show a strong dependence on FE. [18]”
From Electrochemical CO <sub>2</sub> Reduction into Chemical Feedstocks: From Mechanistic Electrocatalysis Models to System Design (2019) · cites this paper as [18]
Electricity costs are the determining factor for the economic feasibility of CO2RR products in most technoeconomic models.
“As in hydrogen production from water electrolysis, electricity costs are the determining factor for the economic feasibility of CO2RR products in most technoeconomic models.[17][18][19]26,27]”
From Electrochemical CO <sub>2</sub> Reduction into Chemical Feedstocks: From Mechanistic Electrocatalysis Models to System Design (2019) · cites this paper as [18]
Self-check
Percentages, sums and reported differences re-computed from the paper’s own numbers.
Each contradiction between two passages listed here was confirmed by an independent check.
Hori study is attributed to a different paper in the references
MinorThe text cites references 25 and 26 for Hori et al.'s 1985 study, but reference 25 lists Zhang et al. in 2014, not Hori et al. in 1985.
“the comprehensive study published by Hori et al. in 1985 (C1 products for Figure 1a and C2-C3 products for Figure 1b).[25][26]”
“25. Zhang, S.; Kang, P.; Meyer, T. J., Nanostructured Tin Catalysts for Selective Electrochemical Reduction of Carbon Dioxide to Formate. Journal of the American Chemical Society 2014, 136 (5), 1734-1737.”
Figure 3 is cited as containing energetic-efficiency plots
MinorThe text assigns energetic-efficiency plots to Figure 3b and d, but Figure 3 is identified as a schematic of the process.
“Figures 3b and d show the energetic efficiencies for C1 and C2-C3 products versus current density, respectively.”
“Figure: 3 Figure 3 : Figure 3: Schematic of a general CO2 electrolysis process.”
Pérez-Fortes analysis points to an unrelated reference
MinorThe cited reference 74 lists a paper by Ho et al. on power-plant carbon capture, rather than the Pérez-Fortes et al. formic-acid analysis named in the text.
“Previously, Perez-Fortes et al. analyzed the economic and environmental potential of CO2 reduction to formic acid using ChemCAD simulations.74”
“74. Ho, M. T.; Allinson, G. W.; Wiley, D. E., Factors affecting the cost of capture for Australian lignite coal fired power plants. Energy Procedia 2009, 1 (1), 763-770.”
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- Authors
- Jouny, M., Luc, W., & Jiao, F.
- Affiliations
- University of Delaware (US)
- Corresponding author
- Jiao, Feng
- Venue
- Industrial & Engineering Chemistry Research
- Publisher
- American Chemical Society (ACS)
- Published
- 2018-02-05
- Volume
- 57
- Issue
- 6
- Pages
- 2165-2177
- ISSN
- 0888-5885 (ISSN-L)
- 1520-5045
- OpenAlex
- W2784681531
- Semantic Scholar
- 75dcf366681154f20035ef94f3919bad61867e87
- Cited by
- 1,628
- References
- 81
- Citations by year
- 2026: 223 · 2025: 263 · 2024: 258 · 2023: 229 · 2022: 203 · 2021: 210 · 2020: 147 · 2019: 74 · 2018: 21
- FWCI
- 26.06
- Type
- journal article
- Language
- en
- Open access
- green
- www.osti.gov
- Locations
- Industrial & Engineering Chemistry Research (publishedVersion)
- OSTI OAI (U.S. Department of Energy Office of Scientific and Technical Information) (submittedVersion)
- Funders
- Office of Fossil Energy (DE-FE0029868)
- Division of Chemical, Bioengineering, Environmental, and Transport Systems (CBET-1350911)
- Topics
- Physical Sciences › Energy › Renewable Energy, Sustainability and the Environment › CO2 Reduction Techniques and Catalysts
- Physical Sciences › Chemical Engineering › Catalysis › Catalysts for Methane Reforming
- Physical Sciences › Energy › Energy Engineering and Power Technology › Hybrid Renewable Energy Systems
- Keywords
- electrochemical CO2 reduction, CO2 electrolysis, techno-economic analysis, net present value, carbon monoxide, formic acid, ethanol, 1-propanol, CO2 reduction products, renewable energy
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