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Ultrafast laser processing of materials: from science to industry
Open accessAbstract
Processing of materials by ultrashort laser pulses has evolved significantly over the last decade and is starting to reveal its scientific, technological and industrial potential. In ultrafast laser manufacturing, optical energy of tightly focused femtosecond or picosecond laser pulses can be delivered to precisely defined positions in the bulk of materials via two-/multi-photon excitation on a timescale much faster than thermal energy exchange between photoexcited electrons and lattice ions. Control of photo-ionization and thermal processes with the highest precision, inducing local photomodification in sub-100-nm-sized regions has been achieved. State-of-the-art ultrashort laser processing techniques exploit high 0.1–1 μm spatial resolution and almost unrestricted three-dimensional structuring capability. Adjustable pulse duration, spatiotemporal chirp, phase front tilt and polarization allow control of photomodification via uniquely wide parameter space. Mature opto-electrical/mechanical technologies have enabled laser processing speeds approaching meters-per-second, leading to a fast lab-to-fab transfer. The key aspects and latest achievements are reviewed with an emphasis on the fundamental relation between spatial resolution and total fabrication throughput. Emerging biomedical applications implementing micrometer feature precision over centimeter-scale scaffolds and photonic wire bonding in telecommunications are highlighted.
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3D direct laser writing using a 405 nm diode laser
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Submicron diamond-lattice photonic crystals produced by two-photon laser nanofabrication
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Mechanical properties and tuning of three-dimensional polymeric photonic crystals
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Laser fabrication of various polymer microoptical components
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Energy deposition dynamics of femtosecond pulses in water
Minardi, S., Milián, C., Majus, D., Gopal, A., Tamošauskas, G., Couairon, A., Pertsch, T., & Dubietis, A. (2014) · Applied Physics Letters · doi:10.1063/1.4903759 · Cited by 36
Holographic Vector Wave Femtosecond Laser Processing
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Self-citationJuodkazis, S., Kubiliute, Lajevardipour, A., Yong, Hartley, J. M., Mohsin, A. S. M., Chon, J. W. M., Clayton, A. H. A., Sentis, M. L., Stoddart, P. R., et al. (2013) · International Journal of Nanomedicine · doi:10.2147/ijn.s44163 · Cited by 32
Self-citationAiry beams generated by ultrafast laser-imprinted space-variant nanostructures in glass
Gecevičius, M., Beresna, M., Drevinskas, R., & Kazansky, P. G. (2014) · Optics Letters · doi:10.1364/ol.39.006791 · Cited by 31
Direct Laser Fabrication of Composite Material 3D Microstructured Scaffolds
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Dynamic laser prototyping for biomimetic nanofabrication
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Templating and Replication of Spiral Photonic Crystals for Silicon Photonics
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Self-citationPhase Transformation in Laser‐Induced Micro‐Explosion in Olivine (Fe,Mg)2SiO4
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Laser-Matter Interaction in Transparent Materials: Confined Micro-explosion and Jet Formation
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Fazio, E., Gökce, B., De Giacomo, A., Meneghetti, M., Compagnini, G., Tommasini, M., Waag, F., Lucotti, A., Zanchi, C. G., Ossi, P. M., et al. (2020) · Nanomaterials · doi:10.3390/nano10112317 · Cited by 346
“There are many literature papers on laser interaction with hard, soft and smart materials, targeting future applications in the fields of energy production (nano-energy) and biomedicine [8], as well as recent progress in the understanding of the fundamental mechanisms involved in laser processing [9].”
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Metadata
- Authors
- Malinauskas, M., Žukauskas, A., Hasegawa, S., Hayasaki, Y., Mizeikis, V., Buividas, R., & Juodkazis, S.
- Venue
- Light: Science & Applications
- Published
- 2016-03-14
- Volume
- 5
- Issue
- 8
- Pages
- e16133-e16133
- ISSN
- 2047-7538 (ISSN-L)
- OpenAlex
- W2514605621
- Cited by
- 1,364
- References
- 148
- FWCI
- 97.58
- Type
- journal article
- Language
- en
- Open access
- gold
- Licence
- creativecommons.org/licenses/by/4.0 (tdm)
- creativecommons.org/licenses/by/4.0 (vor)
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